Daewoo Musso. Manual - part 39

1B1-92  M162 ENGINE MECHANICAL

ENGINE OIL SPECIFICATION

1 Drain Plug ................................................. 25 Nm
2 Oil Filter

3 Engine Oil Filler Cap
4 Dipstick Gauge

Specifications

Application

Capacity

Descrition

Min : 6.7L, Max : 8.2L

l

API SH or above grade

l

ACEA : A2 or A3

l

Approved oil by MB Sheet 229.1

l

Approved oil by MB Sheet 224.1

l 

Initial at 1000-1500km, Replace every 15000km

Quality

Viscosity

Replacemant

M162 ENGINE MECHANICAL  1B1-93

OIL PAN

1 Gasket ................................................... Replace
2 Bolt (M6 x 22, 6 pieces) ............................ 10 Nm
3 Drain Plug (M6 x 20) ................................. 25 Nm
4 Bolt (M6 x 20, 22 pieces) .......................... 10 Nm

5 Bolt (M6 x 85) ............................................ 10 Nm
6 Bolt (M8 x 40) ............................................ 25 Nm
7 Bolt (M10) ................................................. 40 Nm
8 Oil Pan

Removal & Installation Procedure

1. Remove the drain plug and drain the oil completely.

2. Disconnect the electric connector from oil level switch.

3. Unscrew the bolts (10) for oil level switch and check the O-

ring (11) for wear or damage. And replace it if necessary.

4. Unscrew the bolts and remove the oil pan and gasket.

Notice

Arrange the bolts according to each size.

5. Clean the inside of oil pan and sealing surface, then apply

the sealant.

6. Replace the gasket with new one.

7. Install the oil pan with gasket, and tighten each bolt in

specified torque.

8. Check for oil leaks while running the engine.

M8 X 40, 4 pieces

M6 X 85, 3 pieces

M6 X 35, 3 pieces

M6 X 20, 28 pieces

the rest

1B1-94  M162 ENGINE MECHANICAL

Oil Circulation

1 Oil Pump
2 Oil Gallery (to oil filter)
3 Oil Filter
4 Oil Pressure Switch
5 Main Oil Gallery
6 Cylinder Head Closing Cover
7 Oil Gallery (At Chain Tensioner)
8 Oil Non-return Valve
9 Chain Tensioner

10 Vent (Chain Tensioner)

11 Front Closing Cover (

f

17 mm)

12 Oil Gallery (Perpendicular to The Shaft)
13 Ball (

f

6 mm)

14 Oil Spray Nozzle (Timing Chain)
15 Oil Gallery (At Cylinder Head)
16 Ball (

f

 15mm)

17 Oil Restriction Inner (

f

 4mm)

18 Oil Supply (To Exhaust Camshaft)

19 Oil Supply (To Intake Camshaft)
20 Oil Supply (To Exhaust Camshaft Bearing)
21 Oil Supply (To Intake Camshaft Bearing)
22 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
23 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
24 Camshaft Closing Cover
25 Ball (

f

8 mm)

26 Screw Plug
27 Camshaft Adjuster
28 Front Closing Cover (Intake Camshaft)
29 Front Treaded Bushing (Exhaust Camshaft)
30 Valve tappet

a Oil Gallery (From Oil Pump to Oil Filter)
b Main Oil Gallery

c Oil Return Line (Oil Returns to the Oil Pan when

Replacing the Filter Element)

M162 ENGINE MECHANICAL  1B1-95

ENGINE OIL AND OIL FILTER ELEMENT

4. Remove the drain plug (arrow) and drain the engine oil.

Notice

Leave the oil filler cap open to ease the engine oil discharge.

5. Tighten the engine oil drain plug after cleaning it.

Installation Notice

Tools Required

103 589 02 09 00 Oil Filter Socket Wrench

Replacement Procedure

1. Install the socket wrench”7” (special tool : 103 589 02 09

00) on the oil filter cover (2).

Notice

Make the screw cover removable by tightening the bolt at
the side of the socket wrench (special tool).

2. Install the wrench to the upper bolt in the socket wrench

and remove the oil cover by turning it.

3. Remove the oil filter element.

Notice

Work with a cloth under the vehicle when removing the oil
filter element to not drain the oil.

Replace the seal washer with new one.

6. Replace the O-ring(5) in the oil filter cover with new one.

Notice

Apply the engine oil to the O-ring.

7. Insert new oil filter element into the oil filter housing.

Tightening Torque

25 Nm

8. Temporarily tighten the oil filter cover (2). Install the socket

wrench “7” (special tool : 103 589 02 09 00), and then
completely tighten it.

Installation Notice

2 Oil  Filter  Cover
5 O-ring
6 Oil  Filter  Element
7 Special  Tool (Socket Wrench)

Tightening Torque

25 Nm