Daewoo Matiz (2003 year). Manual - part 16

1E – 16  ENGINE ELECTRICAL

D12E508A

35–41 N

S

m

68–83 N

S

m

Installation Procedure

1. Install in the reverse order of removal except genera-

tor driver velt.

2. Install the engine mounting lower bracket bolts and

nut.

Tighten

D

Tighten the engine mounting lower bracket bolts to
35–41 N

S

m (25–30 lb-ft) (a).

D

Tighten the engine mounting lower bracket, attach-
ing reaction rod bolt and nut to 68–83 N

S

m (50–61

lb-ft) (b).

D12E509A

4–7 N

S

m

18–28 N

S

m

3. Install the bolts and nut.

Tighten

D

Tighten the generator adjusting bolt to 4–7 N

S

m

(35–62 lb-in) (a).

D

Tighten the generator lower bracket bolt and nut to
18–28 N

S

m (13–21 lb-ft) (b).

D

Inspect the generator drive belt tension.

D12E511A

BATTERY

Removal Procedure

1. Disconnect the negative battery cable and then dis-

connect the positive battery cable.

D

Remove the battery cable nut to disconnect the
negative battery cable (1).

D

Remove the battery terminal cap (2).

D

Remove the battery cable nut to disconnect the
positive battery cable (3).

D102E512

2. Remove the battery.

D

Remove the battery rod nut (1).

D

Remove the battery rod (2).

D

Remove the battery (3).

ENGINE ELECTRICAL  1E – 17

D12E513A

Installation Procedure

1. Install in the reverse order of removal.

2. Install the battery rod and cable nuts.

Tighten

D

Tighten the battery rod nut to 6–8 N

S

m (53–71 lb-

in) (a).

D

Tighten the battery cable nut to 9-12 N

S

m (80–106

lb-in) (b).

D12E514A

DISTRIBUTOR

Removal Procedure

1. Disconnect the negative battery cable.

2. Remove the air filter, resonator with snorkel assem-

bly. Refer to Section 1B, SOHC Engine Mechanical.

3. Disconnect the ignition wires and electrical connec-

tor.

D

Disconnect the optical sensor connector (1).

D

Disconnect the ignition wires (2).

D

Remove the ignition wire clip (3).

D102E515

4. Remove the distributor.

Important: Mark on the distributor housing and case
before remove distributor (a).

D

Remove the distributor bolts (1).

D

Carefully remove the distributor assembly (2).

D12E516A

10–16 N

S

m

Installation Procedure

1. Install in the reverse order of removal.

2. Install the distributor bolts.

Tighten

Tighten the distributor bolts to 10–16 N

S

m (89–142 lb-

in).

1E – 18  ENGINE ELECTRICAL

D102E517

IGNITION COIL

Removal Procedure

1. Disconnect the negative battery cable.

2. Disconnect the ignition wires and ignition coil connec-

tor.

D

Disconnect the ignition wire (1).

D

Disconnect the ignition coil connector by pushing
the connector’s lock(2).

D102E518

3. Remove the ignition coil.

D

Remove the screws (1).

D

Remove the ignition coil (2).

D12E519A

4–7 N

S

m

Installation Procedure

1. Install in the reverse order of removal.

2. Install the ignition coil screws.

Tighten

Tighten the ignition coil screws to 4–7 N

S

m (35–62 lb-

in).

ENGINE ELECTRICAL  1E – 19

REPAIR INSTRUCTIONS

UNIT REPAIR

D102E701

STARTER MOTOR

Inspection / Measurement
(Before the Overhaul)

1. Remove the starter. Refer to “Starter” in this section.

2. Pinion clearance inspection.

D

Disconnect the starter motor terminal M (1).

D

Connect the 12-volt battery lead to the starter mo-
tor terminals M and S.

Notice: Complete the testing in a minimum amount of
time to prevent overheating and damaging the solenoid.
(in 10 seconds)

D102E702

D

Switch on to move the pinion gear (2).

D

Now check the clearance between the pinion and
the stopper with the filler gauge (3).

D

If the clearance does not fall within the limits,
check for improper installation and replace all worn
parts.

D102E703

3. Magnetic switch pull-in test.

D

Disconnect the starter motor terminal M (1).

D

Connect the 12-volt battery lead to the starter mo-
tor terminals M and S.

Notice: Complete the testing in a minimum amount of
time to prevent overheating and damaging the solenoid.
(in 10 seconds)