Content .. 762 763 764 765 ..

Chrysler Pacifica. Manual - part 764

(26) Using Tool 5049A, install transfer shaft (Fig.

140).

(27) Using Tool 6051, install transfer shaft bearing

snap ring (Fig. 141).

(28) Install transfer shaft bearing cup into retainer

using Tool 6061 (Fig. 142).

(29) Install bearing cup retainer to transaxle (Fig.

143).

Fig. 139 Install Bearing Cup to Shaft

1 - BEARING CUP
2 - BEARING CONE
3 - TRANSFER SHAFT
4 - OIL BAFFLE
5 - O-RING

Fig. 140 Install Transfer Shaft

1 - SPECIAL TOOL 5049–A
2 - TRANSFER SHAFT
3 - OUTPUT GEAR

Fig. 141 Install Transfer Shaft Bearing Snap Ring

1 - SNAP RING PLIERS TOOL 6051
2 - TRANSFER SHAFT BEARING SNAP RING
3 - TRANSFER SHAFT

Fig. 142 Install Transfer Shaft Bearing Cup Into

Retainer

1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - TOOL 6061
4 - TRANSFER SHAFT BEARING CUP RETAINER
5 - USE REMOVED BEARING CUP TO SUPPORT RETAINER

41AE/TE AUTOMATIC TRANSAXLE

21 - 51

41AE/TE AUTOMATIC TRANSAXLE (Continued)

(30) Install transfer gear bearing cone to transfer

gear using Tool 5052 (Fig. 144).

(31) TRANSFER GEAR BEARING ADJUST-

MENT:

(a) Install a 4.66 mm (0.184 in.) gauging shim

on the transfer shaft (Fig. 145).

(b) Install transfer shaft gear using Tool 6261.

Using Tool 6259, install transfer shaft gear retain-
ing nut to 271 N·m (200 ft. lbs.).

transfer gear.

(d) Mount a steel ball with grease into the end

of the transfer shaft.

(e) Push and pull the gear while rotating back

and forth to ensure seating of the bearing rollers.

(f) Using a dial indicator, measure transfer shaft

end play.

(g) Refer to the transfer shaft bearing shim

chart for the required shim combination to obtain
the proper bearing setting.

(h) Use Tool 6259 to remove the retaining nut

and washer. Remove the transfer shaft gear using
Tool L4407A.

(i) Remove the gauging shim (Fig. 145) and

install the proper shim indicated by the chart.

Fig. 143 Remove Bearing Cup Retainer

1 - ALIGN INDEXING TAB TO SLOT
2 - BEARING CUP RETAINER

Fig. 144 Install Transfer Gear Bearing Cone

1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - NEW BEARING CONE
4 - TRANSFER SHAFT GEAR
5 - TOOL 5052

Fig. 145 Install Transfer Shaft Gear and (Select)

Shim

1 - TRANSFER SHAFT GEAR
2 - BEARING CUP RETAINER
3 - SHIM (SELECT)

21 - 52

41AE/TE AUTOMATIC TRANSAXLE

41AE/TE AUTOMATIC TRANSAXLE (Continued)

TRANSFER SHAFT BEARING SHIM CHART

End Play

Shim Needed

Part Number

End Play

Shim Needed

Part Number

0.05mm

(0.002 in.)

4.66mm

(0.183 in.)

4505588AB

0.76mm

(0.030 in.)

3.94mm

(0.155 in.)

4412818AB

0.08mm

(0.003 in.)

4.62mm

(0.182 in.)

4412835AB

0.79mm

(0.031 in.)

3.90mm

(0.154 in.)

4412817AB

0.10mm

(0.004 in.)

4.58mm

(0.180 in.)

4412834AB

0.81mm

(0.032 in.)

3.90mm

(0.154 in.)

4412817AB

0.13mm

(0.005 in.)

4.58mm

(0.180 in.)

4412834AB

0.84mm

(0.033 in.)

3.86mm

(0.152 in.)

4412816AB

0.15mm

(0.006 in.)

4.54mm

(0.178 in.)

4412833AB

0.86mm

(0.034 in.)

3.82mm

(0.150 in.)

4412815AB

0.18mm

(0.007 in.)

4.50mm

(0.177 in.)

4412832AB

0.89mm

(0.035 in.)

3.82mm

(0.150 in.)

4412815AB

0.20mm

(0.008 in.)

4.50mm

(0.177 in.)

4412832AB

0.91mm

(0.036 in.)

3.78mm

(0.149 in.)

4412814AB

0.23mm

(0.009 in.)

4.46mm

(0.175 in.)

4412831AB

0.94mm

(0.037 in.)

3.74mm

(0.147 in.)

4412813AB

0.25mm

(0.010 in.)

4.46mm

(0.175 in.)

4412831AB

0.97mm

(0.038 in.)

3.74mm

(0.147 in.)

4412813AB

0.28mm

(0.011 in.)

4.42mm

(0.174 in.)

4412830AB

0.99mm

(0.039 in.)

3.70mm

(0.146 in.)

4412812AB

0.30mm

(0.012 in.)

4.38mm

(0.172 in.)

4412829AB

1.02mm

(0.040 in.)

3.66mm

(0.144 in.)

4412811AB

0.33mm

(0.013 in.)

4.38mm

(0.172 in.)

4412829AB

1.04mm

(0.041 in.)

3.66mm

(0.144 in.)

4412811AB

0.36mm

(0.014 in.)

4.34mm

(0.171 in.)

4412828AB

1.07mm

(0.042 in.)

3.62mm

(0.143 in.)

4412810AB

0.38mm

(0.015 in.)

4.30mm

(0.169 in.)

4412827AB

1.08mm

(0.043 in.)

3.62mm

(0.143 in.)

4412810AB

0.41mm

(0.016 in.)

4.30mm

(0.169 in.)

4412827AB

1.12mm

(0.044 in.)

3.58mm

(0.141)

4412809AB

0.43mm

(0.017 in.)

4.26mm

(0.168 in.)

4412826AB

1.14mm

(0.045 in.)

3.54mm

(0.139 in.)

4412808AB

0.46mm

(0.018 in.)

4.22mm

(0.166 in.)

4412825AB

1.17mm

(0.046 in.)

3.54mm

(0.139 in.)

4412808AB

0.48mm

(0.019 in.)

4.22mm

(0.166 in.)

4412825AB

1.19mm

(0.047 in.)

3.50mm

(0.138 in.)

4412807AB

0.50mm

(0.020 in.)

4.18mm

(0.165 in.)

4412824AB

1.22mm

(0.048 in.)

3.46mm

(0.136 in.)

4412806AB

0.53mm

(0.021 in.)

4.18mm

(0.165 in.)

4412824AB

1.24mm

(0.049 in.)

3.46mm

(0.136 in.)

4412806AB

0.56mm

(0.022 in.)

4.14mm

(0.163 in.)

4412823AB

1.27mm

(0.050 in.)

3.42mm

(0.135 in.)

4412805AB

0.58mm

(0.023 in.)

4.10mm

(0.161 in.)

4412822AB

1.30mm

(0.051 in.)

3.38mm

(0.133 in.)

4412804AB

0.61mm

(0.024 in.)

4.10mm

(0.161 in.)

4412822AB

1.32mm

(0.052 in.)

3.38mm

(0.133 in.)

4412804AB

41AE/TE AUTOMATIC TRANSAXLE

21 - 53

41AE/TE AUTOMATIC TRANSAXLE (Continued)

End Play

Shim Needed

Part Number

End Play

Shim Needed

Part Number

0.64mm

(0.025 in.)

4.06mm

(0.160 in.)

4412821AB

1.35mm

(0.053 in.)

3.34mm

(0.132 in.)

4412803AB

0.66mm

(0.026 in.)

4.02mm

(0.158 in.)

4412820AB

1.37mm

(0.054 in.)

3.34mm

(0.132 in.)

4412803AB

0.69mm

(0.027 in.)

4.02mm

(0.158 in.)

4412820AB

1.40mm

(0.055 in.)

3.30mm

(0.130 in.)

4412802AB

0.71mm

(0.028 in.)

3.98mm

(0.157 in.)

4412819AB

1.45mm

(0.057 in

3.26mm

(0.128 in.)

4412801AB

0.74mm

(0.029 in.)

3.94mm

(0.155 in.)

4412818AB

1.47mm

(0.058 in.)

2.22mm

(0.127 in.)

4505570AB

(32) Install the transfer shaft gear using Tool 6261

(Fig. 146).

CAUTION: Install a NEW retaining nut, as the origi-
nal nut MUST NOT be reused.

(33) Install the new retaining nut and washer.
(34) Using Tool 6259, torque transfer gear retain-

ing nut to 271 N·m (200 ft. lbs.) (Fig. 147).

(35) Measure transfer shaft end play. Transfer

shaft end play should be within 0.05-0.10 mm
(0.002-0.004 in.). If the end play is too high, install a
0.04 mm (0.0016 in.) thicker shim. If the end play is
too low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until 0.05-0.10 mm (0.002-0.004 in.) end play
is obtained.

(36) Install a bead of Mopar

t ATF RTV (MS-GF41)

to transfer gear cover (Fig. 148).

(37) Install transfer gear cover-to-case bolts and

torque to 20 N·m (175 in. lbs.) torque (Fig. 149).

Fig. 146 Install Transfer Shaft Gear

1 - WRENCHES
2 - SPECIAL TOOL 6261
3 - OUTPUT GEAR
4 - TRANSFER SHAFT GEAR

Fig. 147 Tighten Transfer Gear Nut to 271 N

•

m (200

ft. lbs.)

1 - TRANSFER SHAFT GEAR
2 - 200 FT. LBS.
3 - TORQUE WRENCH
4 - SPECIAL TOOL 6259

Fig. 148 Install Rear Cover

1 - REAR COVER
2 - 1/8 INCH BEAD OF MOPAR

ATF RTV (MS-GF41) AS SHOWN

21 - 54

41AE/TE AUTOMATIC TRANSAXLE

41AE/TE AUTOMATIC TRANSAXLE (Continued)

Content .. 762 763 764 765 ..