Porshe 911 (997). Manual - part 379

 

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Porshe 911 (997). Manual - part 379

 

 

53 48 55 Replacing rear side member (section) - as of
MY 2005

- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing side member
- Preparing connection area of body for installing rear side member
- Fitting rear side member and preparing for installation
- Installing rear side member
- Subsequent work

Tools

Designation

Type

Number Explanation

Pneumatic body saw No. PS1,
see Gr. 3.5; Workshop
Equipment Manual

commercially
available tool

00000

Press-out tool

special tool

97290

Star gauges for body gap
dimensions

commercially
available tool

NR.127-1

1673

Preliminary work for body repairs with alignment bench

Preliminary work for body repairs with alignment bench

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage to the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Equip alignment bench with the basic straightening attachments according to the plans included

with the straightening attachments.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing side member

Removing side member

Installation Location:

Diagnostic system: reading out fault memory and activating systems

Tools and materials

1675

Side member spare parts

A

- Outer side member

B

- Inner side member

WARNING

Possible separation points on inner side member

Danger of material damage and injury

• 

→ The possible separation points on the inner side member are 30 mm in front of the tailored blank

(laser weld) starting from the rear of the vehicle in the direction of travel.

1. Mill off spotwelds on the engine mounting and end

plate.

1.1. Mill off spotwelds between the engine mounting, end plate and inner side member in area A using a

spotweld cutter.

Diagnostic system: reading out fault memory and activating systems

Removing side member

1676

 

 

 

 

 

 

 

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