Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 582

 

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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 582

 

 

❑ Replace after removing

16 - Gearshift Shaft with Gearshift Cover

❑ (Shift unit)
❑ Servicing. Refer to 

⇒ “5.8 Shift Unit, Servicing”, page 99

 .

17 - Internal Multi-Point Bolt

❑ 25 Nm

5.5

Overview - Shift Unit

1 - Gearshift Unit

❑ Consisting of the gear‐

shift shaft and the gear‐

shift cover

❑ The components cannot

be separated from each

other

2 - Back-Up Lamp Switch - F4-

❑ 20 Nm
❑ Coat the tab lightly with

MoS 2 grease.

3 - Locking Elbow

❑ For adjusting the shift

mechanism

❑ Removing. Refer to

⇒ Fig. ““Removing the

Locking Elbow -A- from

the Shift Cover”“ ,

page 99

 .

❑ Installing. Refer to

⇒ Fig. ““Pressing the

Locking Elbow -A- into

Selector Cover”“ ,

page 99

4 - Relay Lever

❑ Installed position. Refer

to

⇒ Fig. ““Selector Lever/

Relay Lever Installed

Position”“ , page 61

5 - Clip

❑ Secure the relay lever in

the gearshift cover

6 - Seal

❑ Replacing. Refer to 

⇒ “1.8 Selector Shaft Seal, Replacing”, page 65

 .

7 - Nut

❑ 23 Nm
❑ Replace after removing
❑ Self-locking

8 - Gearshift Lever

❑ Installing. Refer to 

⇒ Fig. ““Installing the Transmission Shift Lever”“ , page 62

 .

9 - Cap

❑ For the transmission ventilation

10 - Cap
11 - Spring

❑ Not installed in all transmissions
❑ Install if present

5.6

Overview - Input Shaft, Output Shafts, Differential, Gearshift Rods

1 - Differential

❑ Disassembling and as‐

sembling. Refer to

⇒ “2 Differential”,

page 189

 .

2 - Seal

❑ Quantity: 4
❑ Replace after removing

3 - Output Shaft

❑ Disassembling and as‐

sembling. Refer to

⇒ “2 Output Shaft”, page

154

 .

4 - Reverse Shaft Support

❑ Disassembling and as‐

sembling. Refer to

⇒ “3 Reverse Shaft”,

page 170

 .

5 - Reverse Shaft

❑ Disassembling and as‐

sembling. Refer to

⇒ “3 Reverse Shaft”,

page 170

 .

6 - Input Shaft

❑ Disassembling and as‐

sembling. Refer to

⇒ “1 Input Shaft”,

page 141

 .

7 - Reverse Gear Shift Fork

❑ Disassembling and as‐

sembling. Refer to

⇒ “5.9 Shift Forks, Serv‐

icing”, page 100

 .

❑ Installed position. Refer

to 

⇒ “5.11 Transmission, Disassembling and Assembling”, page 105

8 - Inner TORX® Bolt

❑ 25 Nm

9 - Selector Mechanism

❑ (Shift forks)
❑ Disassembling and assembling. Refer to 

⇒ “5.9 Shift Forks, Servicing”, page 100

 .

10 - Clutch Housing

❑ Servicing. Refer to 

⇒ “6 Transmission Housing and Clutch Housing”, page 119

 .

11 - Nut

❑ 25 Nm +90°
❑ Replace after removing

❑ Quantity: 4

12 - Flange Shaft with Pressure Spring

❑ Removing and installing. Refer to 

⇒ “1.3 Right Seal, Replacing”, page 185

 .

❑ Assembling. Refer to 

⇒ “2 Differential”, page 189

 .

13 - Bolt

❑ 25 Nm

5.7

Overview - Shift Forks

Note

The shift fork group does not need to be disassembled to re‐

move and install shift segments, lock washers and angular

contact ball bearings.

Shift Forks, Servicing. Refer to

⇒ “5.9 Shift Forks, Servicing”, page 100

 .

1 - 5th Gear Shift Segment

❑ Identification. Refer to

⇒ Fig. ““Shift Segment

Identification”“ ,

page 100

 .

❑ The shift segment must

still rotate easily after

the lock washer is instal‐

led.

2 - Lock Washer

❑ Replace after removing
❑ Removing. Refer to

⇒ Fig. ““Removing the

Lock Washer”“ ,

page 100

 .

❑ Installing. Refer to

⇒ Fig. ““Installing the

Lock Washer”“ ,

page 100

 .

3 - 5th Gear Shift Fork

❑ Adjusting. Refer to

⇒ Fig. ““Adjusting 5th

Gear”“ , page 118

 .

4 - Bolt

❑ 25 Nm

5 - 5th Gear Shift Jaw
6 - Angular Contact Ball Bear‐

ing

❑ Quantity: 4
❑ Removing. Refer to

⇒ Fig. ““Removing the

Angular Contact Ball

Bearing”“ , page 101

 .

❑ Installing the bearing in‐

ner race into the outer race. Refer to

⇒ Fig. ““Installing the Angular Contact Ball Bearing Inner Race -A- into the Outer Race”“ , page 101

❑ Installing. Refer to 

⇒ Fig. ““Installing the Angular Contact Ball Bearing into the Shift Fork”“ , page 101

 .

7 - Shift Fork Group with Gearshift Rails
8 - 1st/2nd Gear Shift Segment

❑ Identification. Refer to 

⇒ Fig. ““Shift Segment Identification”“ , page 100

 .

❑ The shift segment must still rotate easily after the lock washer is installed.

9 - 3rd/4th Gear Shift Segment

❑ Identification. Refer to 

⇒ Fig. ““Shift Segment Identification”“ , page 100

 .

❑ The shift segment must still rotate easily after the lock washer is installed.

10 - Glide
11 - Spring
12 - Reverse Gear Shift Fork
13 - Support for the Reverse Gear Shift Fork
14 - Circlip

5.8

Shift Unit, Servicing

Special tools and workshop equipment required
♦ Breather Tube Tool - T10203-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
– Remove the shift unit. Refer to

⇒ “5.4 Overview - Transmission Housing and Selector Mech‐

anism”, page 95

 .

Removing the Locking Elbow -A- from the Shift Cover
– Remove the outer part of the locking elbow.
– Pry out the locking elbow with a screwdriver.

Pressing the Locking Elbow -A- into Selector Cover
Installed position:
The marking -arrow- faces toward upper part of gearshift shaft.
– Install the shift unit. Refer to

⇒ “5.4 Overview - Transmission Housing and Selector Mech‐

anism”, page 95

 .

 

 

 

 

 

 

 

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