Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 534

 

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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 534

 

 

♦ Shop Crane - Drip Tray - VAS6208- or Used Oil Collection and

Extraction Unit - SMN372500-

♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  66 ; Noise Insulation; Overview - Noise Insulation .

– Remove the lower section of the left front wheel housing liner.

Refer to ⇒  Body Exterior; Rep. Gr.  66 ; Wheel Housing Liner;

Front Wheel Housing Liner, Removing and Installing .

– Remove the left drive axle. Refer to ⇒  Suspension, Wheels,

Steering; Rep. Gr.  40 ; Drive Axle; Drive Axle, Removing and

Installing .

– Place the -VAS6208- or -SMN372500- underneath.
– Remove flange shaft bolt. To do this, install two bolts on the

flange and counterhold the flange shaft with a pry bar.

– Remove the flange shaft and the pressure spring.

– Remove flange shaft seal.
Installing

– Lightly oil new seal on outer circumference.
– Fill the space between the sealing/dust lip -arrow- halfway with

Sealing Grease - G 052 128 A1- .

– Install the seal all the way in without tilting it.

– Fill the space between the sealing and dust lip -arrow- halfway

with Sealing Grease - G 052 128 A1- .

– Install the flange shaft.
– Hold the flange shaft to the transmission and tighten.
– Install the left drive axle. Refer to ⇒  Suspension, Wheels,

Steering; Rep. Gr.  40 ; Drive Axle; Drive Axle, Removing and

Installing .

– Check transmission fluid level. Refer to

⇒ “8.1 Transmission Fluid Level, Checking”, page 142

 .

– Install the lower section of the left front wheel housing liner.

Refer to ⇒  Body Exterior; Rep. Gr.  66 ; Wheel Housing Liner;

Front Wheel Housing Liner, Removing and Installing .

– Install the noise insulation. Refer to ⇒  Body Exterior; Rep. Gr. 

66 ; Noise Insulation; Overview - Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheels, Tires; Wheel Bolts, Tightening Speci‐

fications .

Tightening Specification
♦ Refer to 

⇒ “2.1 Overview - Differential”, page 212

 .

1.3

Right Seal, Replacing

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Shop Crane - Drip Tray - VAS6208- or Used Oil Collection and

Extraction Unit - SMN372500-

♦ Seal Installer - Flange Shaft - 3305-
♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  66 ; Noise Insulation; Overview - Noise Insulation .

– Remove the heat shield above the right drive axle -arrows-, if

equipped.

– Remove the right drive axle from the transmission flange shaft

-A-. Refer to ⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ;

Drive Axle; Drive Axle, Removing and Installing .

– Secure the drive axle with wire and do not damage the surface

protection.

Note

On some engines, the drive axle cannot be tied up so that the

flange shaft can be removed.

Remove the drive axle. Refer to ⇒  Suspension, Wheels,

Steering; Rep. Gr.  40 ; Drive Axle; Drive Axle, Removing and

Installing .

– Place the Drip Tray , for example -VAS 6208- or -SMN372500-

under the transmission.

– Remove flange shaft bolt -arrow-. To do this, install two bolts

on the flange and counterhold the flange shaft with a pry bar.

– Remove the flange shaft and the pressure spring.
– Pry out the sealing ring.
Installing
– Lightly oil the new gasket on the outer edge.

– Fill the space between the sealing/dust lip -arrow- halfway with

Sealing Grease - G 052 128 A1- .

– Install the seal all the way in without tilting it.
– Install the seal all the way in without tilting it.

– Push the flange shaft -A- toward the transmission and secure.
– Attach the right drive axle to the transmission flange shaft

-A-. Refer to ⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ;

Drive Axle; Drive Axle, Removing and Installing .

– If removed, install the heat shield over the right drive axle. Re‐

fer to ⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive

Axle; Drive Axle Heat Shield, Removing and Installing .

– Check transmission fluid level. Refer to

⇒ “8.1 Transmission Fluid Level, Checking”, page 142

 .

– Install the noise insulation. Refer to ⇒  Body Exterior; Rep. Gr. 

66 ; Noise Insulation; Overview - Noise Insulation .

Tightening Specification
♦ Refer to 

⇒ “2.1 Overview - Differential”, page 212

 .

 

 

 

 

 

 

 

Content   ..  532  533  534  535   ..