Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 516

Installing the Shift Rod Bearing Bushing all the way onto the Tool

Removing the Retaining Sleeve -A- from the Transmission Hous‐

ing
– Place transmission housing on Press Plate - VW401- and

press plate -VW402- in such a way so that the alignment

sleeves inside the transmission housing do not get damaged.

Removing the Retaining Sleeve on a Transmission Not Disas‐

sembled Using the - 10-15- .
• Locking bolt and selector shaft removed.
– Turn the transmission so that the retaining sleeve cannot fall

into the transmission.

Lock Sleeve Differentiation
The following lock sleeves may be installed:
Lock sleeve with a shoulder -arrow 1-. Refer to

⇒ Fig. ““Drive in Lock Sleeve with Shoulder as Far as Stop on

Tool”“ , page 137

 .

Lock sleeve without a shoulder -arrow 2-. Refer to

⇒ Fig. ““Drive in Lock Sleeve without Shoulder as far as Stop on

Tool”“ , page 137

 .

Allocate the components using the Parts Catalog.

Drive in Lock Sleeve with Shoulder as Far as Stop on Tool
• The transmission housing is bolted to the clutch housing.

Drive in Lock Sleeve without Shoulder as far as Stop on Tool
• The transmission housing is bolted to the clutch housing.

Removing the Reverse Shaft Needle Sleeve from the Transmis‐

sion Housing
A - Internal Puller 23.5 to 30 mm , for example -21/4-
B - Counter Support , for example, -22/2-

Note

The needle sleeve will get damaged when it is removed and must

be replaced.

Installing the Needle Sleeve -A- into the Transmission Housing
– Lay the reverse shaft thrust washer -B- on the needle sleeve

while pressing it in.

– Support the transmission housing with the -VW416B- directly

under the bearing mount.

Removing the Selector Shaft Bearing Bushing
– Use the thread adapter from -Kukko 22/1- -arrow-.
– Hold the spindle on the -3290- steady and turn the nut -B-.
A - Internal Puller 14.5 to 18.5 mm , for example -Kukko 21/2-

Installing the Shift Lever Shaft Bearing Bushing -A- All the Way

onto the Tool

Removing the Plug -1-
– Remove the plug -1- from the inside of the transmission hous‐

ing to the outside.

Installing the Plug -1-
– Using the -3264- , drive in the sealing plugs to dimension -a-

approximately 3 mm below the upper edge of the housing.

6.4

Clutch Housing, Servicing

Special tools and workshop equipment required
♦ Bushing Driver - Selector Shaft - T10168-
♦ Puller - Crankshaft/Power Steering Seal - T20143-
♦ Seal Installer - Driveshaft - T40008-
♦ Press Piece - Rod - VW407-
♦ Puller - Kukko Internal - 14-19mm - 21/2-
♦ Puller - Kukko Internal - 20-30mm - 21/4-
♦ Puller - Kukko Counterstay - 22/1-
♦ Puller - Kukko Counterstay - 22/2-
Removing the Shift Rod Bearing Bushing
A - Counter Support , for example -22/1-
B - Internal Puller 14.5 to 18.5 mm , for example -21/2-

Installing the Shift Rod Bearing Bushing all the Way onto the Tool