Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 508

 

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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 508

 

 

– Connect the connector -1- to the Oil Level Thermal Sensor -

G266- .

– Gear oil level in manual transmission, checking. Refer to

⇒ “8.1 Transmission Fluid Level, Checking”, page 142

 .

– If unclipped, carefully clip in the A/C system pipe and do not

disconnect the line system. Refer to ⇒  Heating, Ventilation

and Air Conditioning; Rep. Gr.  87 ; Refrigerant Circuit; System

Overview - Refrigerant Circuit .

– Install the battery tray, battery and the battery cover. Refer to

⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Battery Tray,

Removing and Installing .

– Install the air filter housing. Refer to ⇒  Engine Mechanical,

Fuel Injection and Ignition; Rep. Gr.  24 ; Air Filter; Air Filter

Housing, Removing and Installing .

– Install the engine cover. Refer to ⇒  Rep. Gr.  10 ; Engine

Cover; Engine Cover, Removing and Installing .

– Install the lower section of the left front wheel housing liner.

Refer to ⇒  Body Exterior; Rep. Gr.  66 ; Wheel Housing Liner;

Front Wheel Housing Liner, Removing and Installing .

– Install the noise insulation. Refer to ⇒  Body Exterior; Rep. Gr. 

66 ; Noise Insulation; Overview - Noise Insulation .

2.3

Transmission Tightening Specifications

Item

Bolt

Quantity Nm

1

M12 x 55

♦ With a long M8 threaded pin

1

80

2

M12 x 55

♦ With a short M8 threaded pin or

M12 x 50

♦ Without threaded pin

1

80

3

M12 x 165

♦ With an M8 threaded pin
♦ Also starter to transmission

2

80

4

M10 x 105

1

40

5

M10 x 50

2

40

6

M12 x 70

or M12 x 65

1

80

-

M6 x 8

♦ Small flywheel cover plate (not present

on all engines)

1

10

-A- Alignment sleeves for centering

3

Subframe Mount

⇒ “3.1 Overview - Subframe Mount”, page 105

3.1

Overview - Subframe Mount

1 - Bolt

❑ Ttightening specifica‐

tion. Refer to ⇒  Engine

Mechanical, Fuel Injec‐

tion and Ignition; Rep.

Gr.  10 ; Subframe

Mount; Overview - Sub‐

frame Mount .

2 - Engine Support

❑ Refer to ⇒  Engine Me‐

chanical, Fuel Injection

and Ignition; Rep. Gr. 

10 ; Subframe Mount;

Overview - Subframe

Mount .

3 - Engine Mount

❑ Refer to ⇒  Engine Me‐

chanical, Fuel Injection

and Ignition; Rep. Gr. 

10 ; Subframe Mount;

Overview - Subframe

Mount .

4 - Bolt

❑ Tightening specifica‐

tion. Refer to ⇒  Engine

Mechanical, Fuel Injec‐

tion and Ignition; Rep.

Gr.  10 ; Subframe

Mount; Overview - Sub‐

frame Mount .

5 - Bolt

❑ Tightening specifica‐

tion. Refer to ⇒  Engine

Mechanical, Fuel Injec‐

tion and Ignition; Rep.

Gr.  10 ; Subframe

Mount; Overview - Subframe Mount .

6 - Bolt

❑ Tightening specification. Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Sub‐

frame Mount; Overview - Subframe Mount .

7 - Bolt

❑ Tightening specification. Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Sub‐

frame Mount; Overview - Subframe Mount .

8 - Pendulum Support

❑ Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount; Overview -

Subframe Mount .

9 - Bolt

❑ For pendulum support to subframe
❑ Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount; Overview -

Subframe Mount .

10 - Bolt

❑ For pendulum support to transmission
❑ Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount; Overview -

Subframe Mount .

❑ Transmission with threaded insert. Refer to

⇒ Fig. ““Transmission with Threaded Insert (for example Heli Coil) for Attaching the Pendulum Support”“ ,

page 107

11 - Bolt

❑ For pendulum support to transmission
❑ Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount; Overview -

Subframe Mount .

❑ Transmission with threaded insert. Refer to

⇒ Fig. ““Transmission with Threaded Insert (for example Heli Coil) for Attaching the Pendulum Support”“ ,

page 107

12 - Bolt

❑ 60 Nm + 90°
❑ Replace after removing
❑ For transmission mount to transmission bracket
❑ Tightening sequence. Refer to

⇒ Fig. ““Attaching the Transmission Mount -2- to the Transmission Bracket -1- ”“ , page 107

 .

13 - Bolt

❑ 60 Nm + 90°
❑ Replace after removing
❑ For transmission mount to transmission bracket
❑ Tightening sequence. Refer to

⇒ Fig. ““Attaching the Transmission Mount -2- to the Transmission Bracket -1- ”“ , page 107

 .

14 - Transmission Mount

❑ Check the adjustment. Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe

Mount; Subframe Mount, Checking Adjustment

❑ Adjusting. Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount;

Subframe Mount, Adjusting

15 - Bolt

❑ Transmission mount to chassis
❑ Refer to ⇒  Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.  10 ; Subframe Mount; Subframe

Mount, Adjusting .

16 - Bolt

❑ 60 Nm +90°
❑ Replace after removing
❑ For transmission bracket to transmission
❑ Tightening sequence. Refer to 

⇒ Fig. ““Transmission Bracket -1- to Transmission.”“ , page 107

 .

17 - Transmission Bracket
18 - Bolt

❑ 60 Nm +90°
❑ Replace after removing
❑ For transmission bracket to transmission
❑ Tightening sequence. Refer to 

⇒ Fig. ““Transmission Bracket -1- to Transmission.”“ , page 107

 .

Transmission with Threaded Insert (for example “Heli Coil”) for

Attaching the Pendulum Support

Note

♦

There are threaded inserts (for example “Heli Coil”) in the pen‐

dulum support fastening holes.

♦

How to recognize: Shoulder on the first thread -arrow-.

♦

Make sure to use the appropriate bolts and observe the tight‐

ening specification. Refer to ⇒  Engine Mechanical, Fuel In‐

jection and Ignition; Rep. Gr.  10 ; Subframe Mount; Overview

- Subframe Mount ..

Transmission Bracket -1- to Transmission.
– Replace the bolts -arrows-.
– Tighten the bolts -arrows- hand-tight.
– Tighten the bolts -arrows-.

Attaching the Transmission Mount -2- to the Transmission Brack‐

et -1-
– Replace the bolts -arrows-.
– Tighten the bolts -arrows- hand-tight.
– Tighten the bolts -arrows-.

 

 

 

 

 

 

 

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