Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 486

10 - Bracket

❑ For the clutch pedal
❑ Removing and installing. Refer to 

⇒ “1.8 Mounting Bracket, Removing and Installing”, page 28

 .

❑ Use a Piston Pin Drift - VW207- to drive the bushings into the holes for the mounting bracket pins on the

bulkhead.

11 - Return Spring

❑ Installed depending on the date of manufacture
❑ Removing and installing. Refer to 

⇒ “1.6 Return Spring, Removing and Installing”, page 24

 .

❑ Do not grease the mount on the bracket.

12 - Mounting Pin

❑ For the clutch master cylinder
❑ Replace after removing
❑ Do not lubricate

13 - Over-Center Spring

❑ Installed depending on the date of manufacture
❑ There are different versions. For the correct allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to 

⇒ “1.5 Over-Center Spring, Removing and Installing”, page 22

 .

❑ Do not lubricate

14 - Bearing Bushing

❑ Do not lubricate

15 - Slide Bushing

❑ Installed depending on the date of manufacture
❑ For return spring mounting
❑ Install on clutch pedal
❑ Lubricate to the return spring mount
❑ Grease. Refer to the Parts Catalog.

16 - Mounting Pin

❑ For plunger/clutch master cylinder
❑ Replace after removing
❑ Do not lubricate

17 - Clutch Pedal

❑ Removing and installing. Refer to 

⇒ “1.7 Clutch Pedal, Removing and Installing”, page 27

 .

❑ Do not lubricate

18 - Pedal Rubber
19 - Bearing Bushing

❑ Do not lubricate

20 - Tension Spring

❑ For the clutch pedal
❑ Installed depending on the date of manufacture
❑ Removing and installing over-center spring. Refer to

⇒ “1.5 Over-Center Spring, Removing and Installing”, page 22

 .

21 - Damping Element

❑ Installed in connection with tension spring only
❑ Do not lubricate

1.3

Overview - Clutch Hydraulics

⇒ “1.3.1 Overview - Clutch Hydraulics”, page 17
⇒ “1.3.2 Overview - Clutch Hydraulics, RHD”, page 19

1.3.1

Overview - Clutch Hydraulics

1 - Clutch Slave Cylinder

❑ The gasket can only be

replaced when the

transmission is re‐

moved.

❑ Removing and instal‐

ling. Refer to

⇒ “1.11 Clutch Slave

Cylinder with Release

Bearing, Removing and

Installing”, page 33

 .

2 - Bleeder
3 - Seal/O-Ring

❑ Replace if damaged
❑ Install on the line con‐

nection

❑ Install with brake fluid
❑ Seals/O-rings suitable

for the line connection

material. Refer to

⇒ Fig. ““Sealing Rings/

O-Rings for Hose/Line

Assembly or Pipe”“ ,

page 19

❑ Allocation. Refer to the

Parts Catalog.

4 - Clamp

❑ The clamp must be re‐

moved in order to re‐

move/install the bleeder

5 - Breather Valve

❑ With hex fitting: 4.5 Nm
❑ Bleed clutch mecha‐

nism. Refer to

⇒ “1.16 Clutch Mecha‐

nism, Bleeding”, page 37

 .

❑ Flat on both sides: Seal off to stop

6 - Dust Cap
7 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly

8 - Supply Hose
9 - Brake Fluid Reservoir
10 - Seals

❑ Must be located inside the supply hose.

11 - Clutch Master Cylinder

❑ Removing and installing. Refer to

⇒ “1.10 Clutch Master Cylinder, Removing and Installing”, page 32

 .

12 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly

13 - Seal/O-Ring

❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material. Refer to

⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 19

❑ Allocation. Refer to the Parts Catalog.

14 - Hose/Line Assembly

❑ With frequency modulator
❑ Not on all vehicles
❑ Allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to

⇒ “1.12 Clutch Mechanism Lines, Removing and Installing”, page 34

 .

15 - Bracket

❑ For hose/line assembly

16 - Seal/O-Ring

❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material. Refer to

⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 19

❑ Allocation. Refer to the Parts Catalog.

Disconnect and Connect Clutch Mechanism Wires
Separating
– Open the clip -3- with a screwdriver and remove the hose/line

assembly -1- from the connection -4-.

Connecting

Note

♦

An O-ring can also be installed instead of a seal -2-. Refer to

⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or

Pipe”“ , page 19

 .

♦

Replace the damaged seal -2-.

– Press in the hose/line assembly -1- at the connection -4- until

the clip -3- engages audibly.

– Pull on the hose/line assembly to make sure it is secure.

Sealing Rings/O-Rings for Hose/Line Assembly or Pipe

Item

Line Connection Version

1

Line connection with a groove all the way around

-arrow 1-

2

Line connection with a shoulder -arrow 2-

3

Line connection with a shoulder -arrow 2- and with

a groove all the way around -arrow 3-

• The seal/O-ring must be installed in the groove -arrow 1- and

-arrow 3-.

1.3.2

Overview - Clutch Hydraulics, RHD

1 - Bleeder
2 - Seal/O-Ring

❑ Replace if damaged
❑ Install on the line con‐

nection

❑ Install with brake fluid
❑ Seals/O-rings suitable

for the line connection

material. Refer to

⇒ Fig. ““Sealing Rings/

O-Rings for Hose/Line

Assembly or Pipe”“ ,

page 19

❑ Allocation. Refer to the

Parts Catalog.

3 - Clutch Slave Cylinder

❑ The gasket can only be

replaced when the

transmission is re‐

moved.

❑ Removing and instal‐

ling. Refer to

⇒ “1.11 Clutch Slave

Cylinder with Release

Bearing, Removing and

Installing”, page 33

 .

4 - Clamp

❑ The clamp must be re‐

moved in order to re‐

move/install the hose/

line assembly

5 - Bleed Valve

❑ Bleed clutch mecha‐

nism. Refer to

⇒ “1.16 Clutch Mecha‐

nism, Bleeding”, page 37

 .

❑ seal off. Refer to 

⇒ “1.3.1 Overview - Clutch Hydraulics”, page 17

 .

6 - Dust Cap
7 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly