Volkswagen Passat / Passat Variant (2011 year). Manual - part 24

♦ Tensioning strap -T10038-

♦ Suction lifter -V.A.G 1344-

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1. Renewing roof    

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Removing

Note

♦

Apply textile adhesive tape on left and right roof members parallel to laser solder seams. This reduces

danger of damage and contamination during repairs.

♦

When separating, ensure sufficient distance of to roof member -2- is kept, to assure it is not damaged during

repairs.

♦

When making parting cuts -1-, ensure that the panels lying behind are not damaged.

– Separate original joint to front and rear roof cross members.
– From interior, separate bonded joints to front and rear roof

cross members.

– Roughly cut roof out parallel to laser solder seams.

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♦

Roof side member -1- must not be damaged when removing residual remains of roof -2-.

♦

Use flap or felt discs only, do not use cutting disks or rough grinding disks.

– Remove remaining material.
– Remove all adhesive and sealant residues from front and rear

roof cross members.

– Remove all adhesive residues from left and right roof side

members.

– Touch up paint damage in accordance with Paint Workshop

Manual.

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Installing

Note

Only welding units authorised by Volkswagen AG may be used

⇒ page 92

 .

1.3.1

Preparing new part

New part
♦ Roof
♦ 1K assembly adhesive -D 190 MKD A3- (3 cartridges)
♦ 2K body adhesive -D 180 KD3 A2- (2 cartridge sets)
♦ Adhesive sealant -AKD 476 KD5 05-
♦ Cavity sealant -AKR 321 M15 4-
♦ Felt -533 867 910 B-

Note

♦

Following working sequence must be adhered to in order to

ensure correct and long-lasting roof repairs.

♦

For this repair, it is absolutely necessary to work with great

care to prevent faults during processing.

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