Toyota T100 (1998 year). Instruction - part 14
T100(U)
3. Release the bulb retaining spring
4. Install the rubber cover and snuggle
5. Install the plastic cover with the
and remove the bulb. Install a new
on the boss.
”ON” mark upward and turn it clock-
bulb and the bulb retaining spring.
wise. Insert the connector.
Make sure the rubber cover fits snugly on
To install a bulb, align the tabs of the
the connector and the headlight body.
Aiming is not necessary after replacing
bulb with the cutout of the mounting hole.
the bulb. When aiming adjustment is nec-
essary, contact your Toyota dealer.
195
T100(U)
—Parking lights
—Front turn signal lights
Use a Phillips-head screwdriver.
Use a Phillips-head screwdriver.
196
T100(U)
—Rear turn signal, stop and
tail and back-up lights
—High mounted stoplight
Use a Phillips-head screwdriver.
a: Rear turn signal light
Use a Phillips-head screwdriver.
b: Stop and tail light
c: Back-up light
197
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—License plate lights
198
T100(U)
Part 8
SPECIFICATIONS
D Dimensions and weight
D Engine
D Fuel
D Service specifications
D Tires
D Fuses
199
T100(U)
Dimensions and weight
Normal cab models
Xtra-cab models
Two-wheel drive models
Four-wheel drive models
Two-wheel drive models
Four-wheel drive models
Overall length
mm(in.)
5310 (209.1)
5310 (209.1)
5310 (209.1)
5310 (209.1)
Overall width
mm(in.)
1910 ( 75.2)
1910 ( 75.2)
1910 ( 75.2)
1910 ( 75.2)
Overall height— mm(in.)
1710 ( 67.2)∗1
1790 ( 70.6)∗5
1730 ( 68.2)∗4
1840 ( 72.6)∗5
Unladen vehicle
1720 ( 67.6)∗2
1820 ( 71.6)∗7
1740 ( 68.6)∗5
1870 ( 73.5)∗7
1730 ( 68.2)∗3
Wheelbase
mm(in.)
3095 (121.9)
3095 (121.9)
3095 (121.9)
3095 (121.9)
Front tread
mm(in.)
1565 ( 61.6)∗4
1605 ( 63.2)∗5
1565 ( 61.6)∗4
1605 ( 63.2)∗5
1570 ( 61.8)∗5
1635 ( 64.4)∗7
1570 ( 61.8)∗5
1635 ( 64.4)∗7
Rear tread
mm(in.)
1615 ( 63.6)∗4
1615 ( 63.6)∗5
1615 ( 63.6)∗4
1615 ( 63.6)∗5
1625 ( 64.0)∗5
1650 ( 65.0)∗7
1625 ( 64.0)∗5
1650 ( 65.0)∗7
Cargo weight rating
498 ( 1100)∗6
kg (lb.)
498 ( 1100)
498 ( 1100)
498 ( 1100)
907 ( 2000)∗3
∗1:
1/2-ton models with P215/75R15 tires
∗2:
1/2-ton models with P235/75R15 tires
∗3:
1-ton models
∗4: With P215/75R15 tires
∗5: With P235/75R15 tires
∗6:
1/2-ton models
∗7: With P265/70R16 tires
200
T100(U)
Engine
Fuel
Service specifications
Model:
Fuel type:
ENGINE
3RZ−FE and 5VZ−FE
Unleaded gasoline, Octane Rating
87
Valve clearance (engine cold), mm (in.):
(Research Octane Number 91) or higher
Type:
3RZ−FE engine
3RZ−FE engine
Fuel tank capacity, L
(gal., Imp. gal.):
Intake
0.15—0.25 (0.006—0.010)
4 cylinder in line,
4 cycle, gasoline
91 (24.0,
20.0)
Exhaust 0.25—0.35 (0.010—0.014)
5VZ−FE engine
5VZ−FE engine
6 cylinder V type,
4 cycle, gasoline
Intake
0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
Bore and stroke, mm (in.):
3RZ−FE engine
Spark plug type:
95.0 x 95.0 (3.74 x
3.74)
3RZ−FE engine
5VZ−FE engine
DENSO
K16R−U
93.5 x 82.0 (3.68 x
3.23)
NGK
BKR5EYA
5VZ−FE engine
Displacement, cm3
(cu. in.):
DENSO
K16TR11
3RZ−FE engine
NGK
BKR5EKB11
2694 (164.3)
Spark plug gap, mm (in.):
5VZ−FE engine
3RZ−FE engine
0.8
(0.031)
3378 (206.1)
5VZ−FE engine
1.1
(0.043)
Drive belt tension measured with
Borroughs drive belt tension gauge No.
BT−33−73F (used belt), lbf:
3RZ−FE engine 115
20
5VZ−FE engine 100
20
201
T100(U)
ENGINE LUBRICATION
COOLING SYSTEM
CLUTCH
Oil capacity
(drain and refill),
Total capacity, L
(qt., Imp. qt.):
Pedal freeplay, mm (in.):
L (qt., Imp. qt.):
Two-wheel drive models
5—15 (0.2—0.6)
Two-wheel drive models
With manual transmission
Fluid type:
3RZ−FE engine
3RZ−FE engine
SAE J1703 or FMVSS No.116 DOT 3
With filter
5.5
(5.8,
4.8)
8.7
(9.2,
7.7)
MANUAL TRANSMISSION
Without filter
4.8
(5.1,
4.2)
5VZ−FE engine
Oil capacity, L
(qt., Imp. qt.):
5VZ−FE engine
10.0 (10.6,
8.8)
3RZ−FE engine
With filter
5.2
(5.5,
4.6)
With automatic transmission
2.6
(2.7,
2.3)
Without filter
4.9
(5.2,
4.3)
3RZ−FE engine
Four-wheel drive models
9.0
(
9.5,
7.9)
5VZ−FE engine
With filter
4.7
(5.0,
4.1)
5VZ−FE engine
Two-wheel drive models
2.6
(2.7,
2.3)
Without filter
4.4
(4.7,
3.9)
9.9
(10.5,
8.7)
Four-wheel drive models
Four-wheel drive models
Oil grade:
With manual transmission
2.2
(2.3,
1.9)
API grade SH, ”Energy-Conserving II”
10.0 (10.6,
8.8)
or SJ,
”Energy-Conserving” multigrade
With automatic transmission
engine oil or ILSAC multigrade engine
9.9
(10.5,
8.7)
oil is recommended.
Coolant type:
Recommended oil viscosity (SAE):
With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
Open voltage∗ at 20_C (68_F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates: 5 A max.
202
T100(U)
Oil type:
Oil type:
Two-wheel drive models
Gear oil API GL−4 or GL−5
Hypoid gear oil API GL−5
1-ton models
78 (3.1)
Recommended oil viscosity:
1/2-ton models
73 (2.9)
Recommended oil viscosity:
SAE 75W−90
Front
Four-wheel drive models
AUTOMATIC TRANSMISSION
SAE 75W−90
1-ton models
70 (2.8)
Fluid capacity
(drain and refill),
Rear
1/2-ton models
73 (2.9)
L (qt., Imp. qt.):
Above −18°C (0°F)
Pedal freeplay, mm (in.):
Two-wheel drive models
SAE 90
3—6 (0.12—0.24)
Up to 1.6 (1.7,
1.4)
Below −18°C (0°F)
Pad wear limit, mm (in.):
Four-wheel drive models
SAE 80W or 80W−90
1.0
(0.04)
Up to 2.0 (2.1,
1.8)
CHASSIS LUBRICATION
Lining wear limit, mm
(in.):
Fluid type:
1.0
(0.04)
Wheel bearings:
Automatic transmission fluid
Parking brake adjustment when pulled with
Lithium base wheel bearing grease,
D−II or DEXRON®III (DEXRON®II)
the force of
196 N (20 kgf, 44 lbf):
NLGI No.2
TRANSFER
11—17 clicks
Front drive shaft thrust bushings:
Fluid type:
Oil capacity, L
(qt., Imp. qt.):
Synthetic oil and lithium soap base
1.1
(1.2,
1.0)
SAE J1703 or FMVSS No.116 DOT 3
chassis grease, NLGI No.1
Oil type:
STEERING
Gear oil API GL−4 or GL−5
Propeller shafts:
Wheel freeplay:
Recommended oil viscosity:
Spiders and slide yokes
Less than 30 mm (1.2 in.)
Lithium base chassis grease,
SAE 75W−90
NLGI No.2
Power steering fluid type:
DIFFERENTIAL
Automatic transmission fluid
Double cardan joint
Oil capacity, L
(qt., Imp. qt.):
DEXRON®II or III
Molybdenum-disulfide lithium base
Two-wheel drive models
chassis grease, NLGI No.2
2.75 (2.9,
2.4)
BRAKES
Four-wheel drive models
Front
1.9
(2.0,
1.7)
Minimum pedal clearance when depressed
Rear
2.95 (3.1,
2.6)
with the pressure of
490 N (50 kgf.
110
lbf) with the engine running, mm
(in.):
203
T100(U)
Tires
Tire size and pressure:
NORMAL CAB MODELS
Two-wheel drive models
Tire pressure
kPa (kgf/cm2 or bar, psi)
Tire size
Wheel size
Front
Rear
P215/75R15
230 (2.3, 33)
240 (2.4, 35)
P235/75R15
180 (1.8, 26)
280 (2.8, 41)
(1-ton models)
15 X 6JJ
P235/75R15
180 (1.8, 26)
200 (2.0, 29)
(1/2-ton models)
Four-wheel drive models
Tire pressure
kPa (kgf/cm2 or bar, psi)
Tire size
Wheel size
Front
Rear
P235/75R15
180 (1.8, 26)
200 (2.0, 29)
15 X 7JJ
P265/70R16
180 (1.8, 26)
200 (2.0, 29)
16 X 7JJ(J)
204
T100(U)
XTRA-CAB MODELS
Wheel nut torque, Nm(kgf⋅m, ft⋅lbf):
Two-wheel drive models
103 (10.5,
76)
Tire pressure
kPa (kgf/cm2 or bar, psi)
Tire size
Wheel size
Front
Rear
P215/75R15
230 (2.3, 33)
240 (2.4, 35)
15 X 6JJ
P235/75R15
180 (1.8, 26)
200 (2.0, 29)
Four-wheel drive models
Tire pressure
kPa (kgf/cm2 or bar, psi)
Tire size
Wheel size
Front
Rear
P235/75R15
180 (1.8, 26)
240 (2.4, 35)
15 X 6JJ
P265/70R16
180 (1.8, 26)
200 (2.0, 29)
16 X 7JJ(J)
205
T100(U)
Fuses
Fuses (type A)
7. HEAD
(LH-HI)
10 A: Left-hand head-
13. TAIL
15 A: Tail lights, parking lights,
light
(high beam)
license plate lights, instrument panel
1. HEAD (LH) 10 A: Left-hand headlight
lights, glovebox light
8. HEAD (RH-HI) 10 A: Right-hand head-
2. HEAD (RH) 10 A: Right-hand headlight
light
(high beam)
14. WIPER
20 A: Windshield wiper and
3. A/C 10 A: Air conditioning cooling sys-
washer
9. HEAD (LH-LO) 10 A: Left-hand head-
tem
light
(low beam)
15. GAUGES 10 A:(except discharge warn-
4. EFI
15 A: Multiport fuel injection sys-
ing light), A.D.D. control system, cruise
10. HEAD (RH-LO) 10 A: Right-hand head-
tem/sequential multiport fuel injection
control system, back-up lights, power
light
(low beam)
system, electronically controlled auto-
door lock system
matic transmission system
11. ENGINE 10 A: Charging system, cruise
16. STOP 15 A: Stop lights, High-mounted
control system
5. HAZ-HORN 15 A: Emergency flashers,
stoplight, cruise control system, elec-
horns
12. IGN.
7.5 A: Charging system, dis-
tronically controlled automatic transmis-
charge warning light, multiport fuel in-
6. DOME
15 A: Interior light, personal
sion system
jection system/sequential multiport fuel
lights, step lights, ignition switch light,
injection system
radio, cassette tape player, power an-
tenna, clock
206
T100(U)
23. OBD 2 7.5 A: On-board diagnosis sys-
tem
Fuses (type B)
24. AM1 40 A: Starting system, all compo-
nents in
”ENGINE”,
”IGN.”,
”WIPER”,
”GAUGES”.
”RADIO”,
”CIG.”,
”TURN”
and ”PWR” fuses
25. AM2 30 A: Starting system, all compo-
nents in
”ENGINE”,
”IGN.”,
”WIPER”,
”GAUGES”,
”RADIO”,
”CIG.”
and
”TURN” fuses
26. HEATER 40 A: Air conditioning heating
system
17.
RADIO
7.5 A: Radio, cassette tape
27. PWR 30 A : Power door lock system,
player, power antenna, power rear view
power windows
mirrors
Fuse (type C)
18.
CIG.
15 A: Cigarette lighter, digital
clock display, shift lock control system
28. ABS 60 A: Anti-lock brake system
(automatic transmission)
29. ALT
100 A: All components in
”A/C”,
19.
TURN 10 A: Turn signal lights, emer-
”TAIL”,
”STOP”,
”ECU-B”,
”AM1” and
gency flashers
”HEATER” fuses
20.
ECU-B 15 A: Anti-lock brake system,
SRS airbag system, cruise control sys-
tem, daytime running light system
21.
DRL 7.5 A: Daytime running light sys-
tem
22.
ECU-IG 20 A: Anti-lock brake system,
cruise control system
207
T100(U)
208
T100(U)
Reporting safety defects
for U.S.owners
To contact NHTSA, you may ei-
Part 9
ther call the Auto Safety Hotline
If you believe that your vehicle
REPORTING SAFETY
toll-free at
1-800-424-9393
(or
has a defect which could cause a
366-0123 in Washington.D.C.
DEFECTS FOR U.S.
crash or could cause injury or
death, you should immediately in-
area) or write to: NHTSA. U.S.
OWNERS,
Department of Transportation. Wa-
form the National Highway Traffic
UNIFORM TIRE
SafetyAdministration
(NHTSA) in
shington.D.C. 20590. You can also
obtain other information about mo-
addition to notifying Toyota Motor
QUALITYGRADING
tor vehicle safety from the Hotline.
Sales, U.S.A., Inc.
(Toll-free:
AND CAMPER
1-800-331-4331).
INFORMATION
If NHTSA receives similar comp-
laints, it may open an investiga-
D Reporting safety defects for U.S.
tion, and if it finds that a safety
owners
defect exists in a group of ve-
D Uniform tire quality grading
hicles, it may order a recall and
remedy campaign. However,
D Camper information
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc..
209