Suzuki Grand Vitara JB627. Manual - part 5

00-17 Precautions: 

Table of Contents 0- i

0

Section 0

CONTENTS

General Information

General Information ................................ 0A-1

General Description .............................................0A-1

Abbreviations ...................................................... 0A-1
Symbols .............................................................. 0A-2
Wire Color Symbols ............................................ 0A-3
Fastener Information........................................... 0A-3
Vehicle Lifting Points........................................... 0A-5
Vehicle Identification Number ............................. 0A-7
Engine Identification Number.............................. 0A-7
Transmission Identification Number.................... 0A-7

Component Location ...........................................0A-8

Warning, Caution and Information Label 

Location ............................................................ 0A-8

Maintenance and Lubrication................. 0B-1

Precautions...........................................................0B-1

Precautions for Maintenance and Lubrication..... 0B-1

Scheduled Maintenance ......................................0B-1

Maintenance Schedule under Normal Driving 

Conditions ......................................................... 0B-1

Maintenance Recommended under Severe 

Driving Conditions............................................. 0B-2

Repair Instructions ..............................................0B-3

Engine Accessory Drive Belt Inspection ............. 0B-3
Engine Accessory Drive Belt Replacement......... 0B-3
Valve Lash (Clearance) Inspection ..................... 0B-4
Engine Oil and Filter Change.............................. 0B-4
Engine Coolant Change...................................... 0B-5
Exhaust system Inspection ................................. 0B-5
Spark Plugs Replacement .................................. 0B-5
Air Cleaner Filter Inspection................................ 0B-5
Air Cleaner Filter Replacement ........................... 0B-5
Fuel Lines and Connections Inspection .............. 0B-6
Fuel Filter Replacement...................................... 0B-6
Fuel Tank Inspection........................................... 0B-6

Crankcase Ventilation Hoses and 

Connections Inspection (Vehicle without A/F 
Sensor)..............................................................0B-6

PCV Valve Inspection .........................................0B-6
Fuel Evaporative Emission Control System 

Inspection..........................................................0B-6

Brake Discs and Pads Inspection .......................0B-6
Brake Drums and Shoes Inspection....................0B-6
Brake Hoses and Pipes Inspection .....................0B-7
Brake Fluid Change ............................................0B-7
Parking Brake Lever and Cable Inspection.........0B-7
Clutch Fluid Inspection........................................0B-7
Tire / Wheel Inspection and Rotation ..................0B-8
Wheel Discs Inspection.......................................0B-8
Wheel Bearing Inspection ...................................0B-8
Suspension System Inspection ...........................0B-8
Steering System Inspection ................................0B-9
Propeller Shafts and Drive Shafts Inspection....0B-10
Manual Transmission Oil Inspection .................0B-10
Manual Transmission Oil Change .....................0B-10
Automatic Transmission Fluid Inspection..........0B-10
Automatic Transmission Fluid Change .............0B-10
Automatic Transmission Fluid Cooler Hose 

Inspection........................................................0B-11

Transfer Oil Inspection (If Equipped) ................0B-11
Differential Oil Inspection ..................................0B-11
Transfer (If Equipped) or Differential Oil 

Change............................................................0B-11

Power Steering (P/S) System Inspection ..........0B-11
All Hinges, Latches and Locks Inspection.........0B-12
HVAC Air Filter Inspection (If Equipped)...........0B-12
HVAC Air Filter Replacement (If Equipped) ......0B-12
Final Inspection for Maintenance Service .........0B-12

Specifications.....................................................0B-14

Tightening Torque Specifications......................0B-14

Special Tools and Equipment ...........................0B-14

Recommended Fluids and Lubricants...............0B-14
Special Tool ......................................................0B-14

0A-1 General Information: 

General Information

General Information

General Description

Abbreviations

S6JB0B0101001

A:  
ABDC:  After Bottom Dead Center
ABS:  Anti-lock Brake System
AC:  Alternating Current
A/C:  Air Conditioning
A-ELR:  Automatic-Emergency Locking Retractor
A/F:  Air Fuel Mixture Ratio
ALR:  Automatic Locking Retractor
API:  American Petroleum Institute
ATDC:  After Top Dead Center
ATF:  Automatic Transmission Fluid
A/T:  Automatic Transmission
AWD:  All Wheel Drive
B:  
BBDC:  Before Bottom Dead Center
BCM:  Body Electrical Control Module
BTDC:  Before Top Dead Center
B+:  Battery Positive Voltage
C:  
CAN:  Controller Area Network
CKP Sensor:  Crankshaft Position Sensor
CKT:  Circuit
CMP Sensor:  Camshaft Position Sensor
CO:  Carbon Monoxide
CPP Switch:  Clutch Pedal Position Switch (Clutch 

Switch, Clutch Start Switch)

CPU:  Central Processing Unit
CRS:  Child Restraint System
D:  
DC:  Direct Current
DLC:  Data Link Connector (Assembly Line Diag. Link, 

ALDL, Serial Data Link, SDL)

DOHC:  Double Over Head Camshaft
DOJ:  Double Offset Joint
DRL:  Daytime Running Light
DTC:  Diagnostic Trouble Code (Diagnostic Code)
E:  
EBCM:  Electronic Brake Control Module, ABS Control 

Module

EBD:  Electronic Brake Force Distribution
ECM:  Engine Control Module
ECT Sensor:  Engine Coolant Temperature Sensor 

(Water Temp. Sensor, WTS)

EFE Heater:  Early Fuel Evaporation Heater (Positive 

Temperature Coefficient, PTC Heater)

EGR:  Exhaust Gas Recirculation
EGRT Sensor:  EGR Temperature Sensor (Recirculated 

Exhaust Gas Temp. Sensor, REGTS)

ELR:  Emergency Locking Retractor
EPS:  Electronic Power Steering
ESP

®

:  Electronic Stability Program

EVAP:  Evaporative Emission
EVAP Canister:  Evaporative Emission Canister 

(Charcoal Canister)

F:  
FWD:  Front Wheel Drive
4WD:  4 Wheel Drive
G:  
GEN:  Generator
GND:  Ground
H:  
HC:  Hydrocarbons
HO2S:  Heated Oxygen Sensor
HVAC:  Heating, Ventilating and Air Conditioning
I:  
IAC Valve:  Idle Air Control Valve (Idle Speed Control 

Solenoid Valve, ISC Solenoid Valve)

IAT Sensor:  Intake Air Temperature Sensor (Air 

temperature Sensor, ATS)

ICM:  Immobilizer Control Module
IG:  Ignition
IMT:  Intake Manifold Tuning
ISC Actuator:  Idle Speed Control Actuator (Motor)
L:  
LH:  Left Hand
LSPV:  Load Sensing Proportioning Valve
M:  
MAF Sensor:  Mass Air Flow Sensor (Air Flow Sensor, 

AFS, Air Flow Meter, AFM)

MAP Sensor:  Manifold Absolute Pressure Sensor 

(Pressure Sensor, PS)

Max:  Maximum
MFI:  Multiport Fuel Injection (Multipoint Fuel Injection)
MIL:  Malfunction Indicator Lamp (“SERVICE ENGINE 

SOON” Light)

Min:  Minimum
M/T:  Manual Transmission
N:  
NOx:  Nitrogen Oxides
O:  
OBD:  On-Board Diagnostic System (Self-Diagnosis 

Function)

OCM:  Occupant Classification module
O/D:  Overdrive
OHC:  Over Head Camshaft
O2S:  Oxygen Sensor
P:  
PCM:  Powertrain Control Module
PCV:  Positive Crankcase Ventilation
PNP:  Park / Neutral Position
PSP Switch:  Power Steering Pressure Switch (P/S 

Pressure Switch)

P/S:  Power Steering
R:  
RH:  Right Hand

General Information:  0A-2

S:  
SAE:  Society of Automotive Engineers
SDM:  Sensing and Diagnostic Module (Air Bag 

Controller, Air bag Control Module)

SFI:  Sequential Multiport Fuel Injection
SOHC:  Single Over Head Camshaft
T:  
TBI:  Throttle Body Fuel Injection (Single-Point Fuel 

Injection, SPI)

TCC:  Torque Converter Clutch
TCM:  Transmission Control Module (A/T Controller, A/T 

Control Module)

TPMS:  Tire Pressure Monitoring System
TP Sensor:  Throttle Position Sensor
TVV:  Thermal Vacuum Valve (Thermal Vacuum 

Switching Valve, TVSV, Bimetal Vacuum Switching 
Valve, BVSV)

TWC:  Three Way Catalytic Converter (Three Way 

Catalyst)

2WD:  2 Wheel Drive
V:  
VIN:  Vehicle Identification Number
VSS:  Vehicle Speed Sensor
VVT:  Variable Valve Timing (Camshaft Position Control)
W:  
WU-OC:  Warm Up Oxidation Catalytic Converter
WU-TWC:  Warm Up Three Way Catalytic Converter

Symbols

S6JB0B0101002

Symbol

Definition

Tightening torque
Apply oil 
(engine, transmission, transfer, differential)
Apply fluid 
(brake, power steering, automatic fluid)
Apply SUZUKI SUPER GREASE A
99000-25010
Apply SUZUKI SUPER GREASE C
99000-25030
Apply SUZUKI SUPER GREASE E
99000-25050
Apply SUZUKI SUPER GREASE H
99000-25120
Apply SUZUKI SUPER GREASE I
99000-25210
Apply SUZUKI BOND NO. 1215
99000-31110
Apply SUZUKI BOND NO. 1207F
99000-31250
Apply SUZUKI BOND NO. 1217G
99000-31260
Apply SUZUKI BOND NO. 1216B
99000-31230
Apply SUZUKI SILICONE SEALANT
99000-31120
Apply SUZUKI SEALING COMPOUND 366E
99000-31090
Apply THREAD LOCK 1305
99000-32100
Apply THREAD LOCK 1322
99000-32110
Apply THREAD LOCK 1342
99000-32050
Do not reuse.
Note on reassembly.