Subaru Legacy IV (2008 year). Manual - part 831

CL-10

General Description

CLUTCH SYSTEM

5. CLUTCH PEDAL

(1)

Stopper

(10)

Bushing C

(19)

Pedal bracket

(2)

Bushing

(11)

Clutch clevis pin

(20)

Clutch master cylinder bracket

(3)

Spring pin

(12)

Assist rod A

(21)

Lever

(4)

Snap pin

(13)

Clip

(22)

Clutch switch (Clutch start)

(5)

Brake pedal pad

(14)

Assist spring

(6)

Brake pedal

(15)

Assist bushing

Tightening torque:N·m (kgf-m, ft-lb)

(7)

Clevis pin

(16)

Assist rod B

T1: 8 (0.8, 5.9)

(8)

Clutch pedal pad

(17)

Clutch switch (Cruise control)

T2: 18 (1.8, 13.3)

(9)

Clutch pedal

(18)

Stop light switch

CL-00625

(7)

(7)

(7)

T1

T1

T2

T2

T2

(11)

(4)

(2)

(3)

(22)

(21)

(20)

(1)

(1)

(1)

(2)

(2)

(6)

(9)

(10)

(12)

(15)

(16)

(17)

(19)

(18)

(14)

(13)

(5)

(2)

(8)

(4)

(13)

(10)

(10)

T1

CL-11

General Description

CLUTCH SYSTEM

C: CAUTION

• Wear appropriate work clothing, including a cap,
protective goggles and protective shoes when per-
forming any work.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Vehicle components are extremely hot after driv-
ing. Be wary of receiving burns from heated parts.
• Use SUBARU genuine fluid, grease etc. or
equivalent. Do not mix fluid, grease, etc. of different
grades or manufacturers.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Apply grease onto sliding or revolving surfaces
before installation.
• Before installing O-rings or snap rings, apply suf-
ficient amount of fluid to avoid damage and defor-
mation.
• Before securing a part in a vise, place cushioning
material such as wood blocks, aluminum plate or
cloth between the part and the vise.
• Keep fluids away from the vehicle body. If any
fluid contacts the vehicle body, immediately flush
the area with water.

CL-12

General Description

CLUTCH SYSTEM

D: PREPARATION TOOL

1. SPECIAL TOOL

2. GENERAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

498497100

CRANKSHAFT 
STOPPER

Used for stopping rotation of the flywheel.

499747100

CLUTCH DISC 
GUIDE

Used when installing the clutch disc to the fly-
wheel.

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance, voltage and ampere.

Dial gauge

Used for measuring clutch disc run-out.

Depth gauge

Used for measuring clutch disc wear.

ST-498497100

ST-499747100

CL-13

Clutch Disc and Cover

CLUTCH SYSTEM

2. Clutch Disc and Cover

A: REMOVAL

NOTE:
The illustration below is for a 5MT non-turbo model.
However, perform the same procedures for models
other than 5MT non-turbo model as well.
1) Remove the transmission assembly from vehicle
body. <Ref. to 5MT-24, REMOVAL, Manual Trans-
mission Assembly.> <Ref. to 6MT-32, REMOVAL,
Manual Transmission Assembly.>
2) Insert the ST on the flywheel.
ST

499747100

CLUTCH DISC GUIDE

3) Remove the clutch cover and clutch disc.

NOTE:
• Take care not to allow oil to touch the clutch disc
face.
• Do not disassemble the clutch cover or clutch
disc.

B: INSTALLATION

NOTE:
The illustration below is for a 5MT non-turbo model.
However, perform the same procedures for models
other than 5MT non-turbo model as well.
1) Insert the ST into the clutch disc and attach to
the flywheel by inserting the ST end into pilot bear-
ing.

NOTE:
When installing the clutch disc, be careful to attach
in the correct direction.
ST

499747100

CLUTCH DISC GUIDE

(A) Clutch cover

CL-00011

( A )

S T

(A) Flywheel side

(A)

ST

CL-00012