Subaru Legacy IV (2008 year). Manual - part 778

5MT-8

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

2. DRIVE PINION ASSEMBLY

(1)

Drive pinion shaft

(15)

1st-2nd synchronizer hub

(29)

Adjusting washer

(2)

Roller bearing

(16)

Ball detent

(30)

Thrust bearing

(3)

Washer

(17)

Reverse driven gear

(31)

Differential bevel gear sleeve

(4)

Thrust bearing

(18)

Outer baulk ring

(32)

Adjusting washer

(5)

Needle bearing

(19)

Synchro cone

(33)

Lock washer

(6)

Driven shaft

(20)

Inner baulk ring

(34)

Lock nut

(7)

Key

(21)

2nd driven gear

(35)

Inner baulk ring

(8)

Woodruff key

(22)

2nd driven gear bushing

(36)

Synchro cone

(9)

Drive pinion collar

(23)

3rd-4th driven gear

(37)

Outer baulk ring

(10)

Needle bearing

(24)

Driven pinion shim

 

 

(11)

Snap ring (outer) (2.5 L non-turbo 
model)

(25)

Roller bearing

Tightening torque:N·m (kgf-m, ft-lb)

(26)

5th driven gear

T1: 30 (3.1, 22.1)

(12)

Washer (2.5 L non-turbo model)

(27)

Lock washer

T2: 120 (12.2, 88.5)

(13)

Sub gear (2.5 L non-turbo model)

(28)

Lock nut

T3: 260 (26.5, 191.8)

(14)

1st driven gear

(5)

(4)

(1)

(24)

(25)

(26)

(27)

(28)

(20)

(21)

(22)

(30)

(29)

(31)

(32)

(33)

(23)

(19)

(17)

(18)

(6)

(3)

(2)

(12)

(11)

(10)

(9)

(8)

(7)

(13)

(16)

(14)

T1

T3

(34)

T2

(29)

(35)

(36)

(37)

(15)

MT-01631

5MT-9

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

3. MAIN SHAFT FOR SINGLE-RANGE

(1)

Oil seal

(15)

Needle bearing

(25)

5th baulk ring

(2)

Needle bearing

(16)

4th gear thrust washer

(26)

Baulk lever

(3)

Transmission main shaft

(17)

Ball bearing (Non-turbo model)

(27)

5th hub & sleeve No. 2

(4)

Needle bearing

(18)

Taper roller bearing (Turbo model)

(28)

Lock washer

(5)

3rd drive gear

(19)

5th needle bearing race (Turbo 
model)

(29)

Lock nut

(6)

Inner baulk ring

(30)

Straight pin

(7)

3rd synchro cone

(20)

5th gear thrust washer (Non-turbo 
model)

(31)

Reverse idler gear shaft

(8)

Outer baulk ring

(32)

Washer

(9)

3rd-4th coupling sleeve

(21)

5th needle bearing race (Non-
turbo model)

(33)

Reverse idler gear

(10)

3rd-4th synchronizer hub

(34)

Washer

(11)

3rd-4th shifting insert key

(22)

Needle bearing

 

 

(12)

4th baulk ring

(23)

Main shaft rear plate

Tightening torque:N·m (kgf-m, ft-lb)

(13)

4th drive gear

(24)

5th drive gear

T: 120 (12.2, 88.5)

(14)

4th needle bearing race

 

 

MT-01572

T

(22)

(23)

(24)

(25)

(26)

(27)

(28)

(29)

(31)

(30)

(33)

(34)

(3)

(10)

(4)

(5)

(2)

(1)

(6)

(8)

(7)

(9)

(11)

(13)

(12)

(21)

(14)

(15)

(16)

(17)

(18)

(20)

(19)

(32)

5MT-10

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

4. SHIFTER FORK AND SHIFTER ROD

(1)

Shifter arm

(8)

Ball

(15)

Spring

(2)

5th shifter fork

(9)

3rd-4th fork rod

(16)

Snap ring (Outer)

(3)

Straight pin

(10)

Interlock plunger

(17)

Reverse fork rod arm

(4)

Reverse fork rod

(11)

1st-2nd fork rod

(18)

Reverse shifter lever

(5)

Checking ball plug

(12)

3rd-4th shifter fork

 

 

(6)

Gasket

(13)

1st-2nd shifter fork

Tightening torque:N·m (kgf-m, ft-lb)

(7)

Checking ball spring

(14)

Ball

T: 20 (2.0, 14.8)

MT-00007

T

T

T

(1)

(2)

(3)

(3)

(3)

(4)

(5)

(5)

(5)

(6)

(6)

(6)

(7)

(7)

(7)

(8)

(8)

(8)

(9)

(10)

(10)

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

5MT-11

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

5. TRANSFER CASE AND EXTENSION

(1)

Oil guide

(16)

Return spring

(31)

Transfer drive gear

(2)

Gasket

(17)

O-ring

(32)

Ball bearing

(3)

Transfer case

(18)

Adjusting select shim

(33)

Extension Case

(4)

Ball

(19)

Reverse check sleeve

(34)

Oil seal

(5)

Reverse accent spring

(20)

Gasket

(35)

Dust cover

(6)

Gasket

(21)

Neutral position switch

(36)

Shift bracket

(7)

Plug

(22)

Gasket

(37)

Snap ring

(8)

Oil seal

(23)

Back-up light switch

 

 

(9)

Snap ring (Inner)

(24)

Roller bearing

Tightening torque:N·m (kgf-m, ft-lb)

(10)

Reverse check plate

(25)

Transfer driven gear

T1: 6.4 (0.7, 4.7)

(11)

Reverse check spring

(26)

Roller bearing

T2: 9.75 (1.0, 7.2)

(12)

Reverse return spring

(27)

Adjusting washer

T3: 24.5 (2.5, 18.1)

(13)

Reverse check cam

(28)

Ball bearing

T4: 26 (2.7, 19.2)

(14)

Reverse accent shaft

(29)

Center differential

T5: 32.3 (3.3, 23.8)

(15)

Return spring cap

(30)

Adjusting washer

T6: 40 (4.1, 29.5)

(2)

(7)

(6)

(21)

(8)

(5)

(4)

(3)

(1)

T3

T2

T5

T5

T1

T1

(20)

(9)

(11)

(13)

(15)

(10)

(12)

(17)

(16)

(19)

(22)

(23)

(14)

(18)

T3

T6

T4

(34)

(36)

(35)

(33)

(27)

(31)

(30)

(29)

(28)

(37)

(32)

(24)

(25)

(26)

T3

T6

MT-01562