Subaru Legacy IV (2008 year). Manual - part 777

 

  Index      Subaru     Subaru Legacy IV - service repair manual 2008 year

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  775  776  777  778   ..

 

 

Subaru Legacy IV (2008 year). Manual - part 777

 

 

5MT-4

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

6. SHIFTER FORK AND ROD

Select a suitable shifter fork so that both the cou-
pling sleeve and reverse driven gear are positioned
in the center of their synchromesh mechanisms.

Rod end clearance:

A: 3rd-4th — 5th

0.5 — 1.3 mm (0.020 — 0.051 in)

B: 1st-2nd — 3rd-4th

0.4 — 1.4 mm (0.016 — 0.055 in)

7. TRANSFER CASE

Neutral position adjustment

Reverse check plate adjustment

1st-2nd shifter fork

Part number

Mark

Remarks

32804AA060

1

Approaches 1st gear 
by 0.2 mm (0.008 in).

32804AA070

No mark

Standard

32804AA080

3

Approaches 2nd gear 
by 0.2 mm (0.008 in).

3rd-4th shifter fork

Part number

Mark

Remarks

32810AA061

1

Approaches 4th gear 
by 0.2 mm (0.008 in).

32810AA071

No mark

Standard

32810AA101

3

Approaches 3rd gear 
by 0.2 mm (0.008 in).

5th shifter fork

Part number

Mark

Remarks

32812AA201

7

Approaches 5th gear 
by 0.2 mm (0.008 in).

32812AA211

No mark

Standard

32812AA221

9

Moves away from 5th 
gear by 0.2 mm (0.008 
in).

Adjusting shim

Part number

Thickness mm (in)

32190AA000

0.15 (0.0059)

32190AA010

0.30 (0.0118)

Reverse accent shaft

Part number

Mark

Remarks

32188AA130

S

Neutral position is 
closer to 1st.

32188AA140

T

Standard

32188AA150

U

Neutral position is 
closer to reverse gear.

Reverse check plate

Part number

Mark

Angle

T

Remarks

32189AA001

0

28°

Arm stops closer to 
5th gear.

32189AA011

1

31°

Arm stops closer to 
5th gear.

33189AA021

2

34°

Arm stops in the cen-
ter.

32189AA031

3

37°

Arm stops closer to 
reverse gear.

32189AA041

4

40°

Arm stops closer to 
reverse gear.

5MT-5

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

8. EXTENSION ASSEMBLY

Preload of the taper roller bearing (amount of
standard protrusion):

0.15 — 0.25 mm (0.006 — 0.010 in)

NOTE:
Be sure that the amount of preload is within the
standard value.

Thrust washer to center differential side clear-
ance:

0.15 — 0.35 mm (0.0059 — 0.0138 in)

9. FRONT DIFFERENTIAL

Bevel gear to pinion backlash:

0.13 — 0.18 mm (0.0051 — 0.0071 in)

10.TRANSFER DRIVE GEAR

Snap ring (Outer-30) to ball bearing clearance:

0.01 — 0.15 mm (0.0004 — 0.0059 in)

Thrust washer (50 × 61 × t)

Part number

Thickness mm (in)

803050060

0.50 (0.0197)

803050061

0.55 (0.0217)

803050062

0.60 (0.0236)

803050063

0.65 (0.0256)

803050064

0.70 (0.0276)

803050065

0.75 (0.0295)

803050066

0.80 (0.0315)

803050067

0.85 (0.0335)

803050068

0.90 (0.0354)

803050069

0.95 (0.0374)

803050070

1.00 (0.0394)

803050071

1.05 (0.0413)

803050072

1.10 (0.0433)

803050073

1.15 (0.0453)

803050074

1.20 (0.0472)

803050075

1.25 (0.0492)

803050076

1.30 (0.0512)

803050077

1.35 (0.0531)

803050078

1.40 (0.0551)

803050079

1.45 (0.0571)

Thrust washer

Part number

Thickness mm (in)

803036050

0.9 (0.035)

803036054

1.0 (0.039)

803036051

1.1 (0.043)

803036055

1.2 (0.047)

803036052

1.3 (0.051)

803036056

1.4 (0.055)

803036053

1.5 (0.059)

803036057

1.6 (0.063)

803036058

1.7 (0.067)

803036080

1.8 (0.071)

803036081

1.9 (0.075)

Washer (38.1 × 50 × t)

Part number

Thickness

mm (in)

Part number

Thickness

mm (in)

803038021

0.925 — 

0.950 

(0.0364 — 

0.0374)

803038023

1.025 — 

1.050 

(0.0404 — 

0.0413)

803038022

0.975 — 

1.000 

(0.0384 — 

0.0394)

 — 

 — 

Snap ring (Outer-30)

Part number

Thickness mm (in)

805030041

1.53 (0.0602)

805030042

1.65 (0.0650)

805030043

1.77 (0.0697)

5MT-6

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

B: COMPONENT

1. TRANSMISSION CASE

(1)

Transmission case assembly

(6)

Clamp

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(7)

Pitching stopper bracket

T1: 44 (4.5, 32.5) (Aluminum gasket)

(3)

Drain plug

(8)

Oil level gauge (Non-turbo model)

 

70 (7.1, 51.6) (Copper gasket)

(4)

Harness bracket (Non-turbo 
model)

(9)

Oil level gauge (Turbo model)

T2: 60 (6.1, 44.3)

(10)

Gasket

  

(5)

Harness bracket (Turbo model)

(11)

Plug

 

 

MT-01403

T1

(3)

(1)

(2)

(4)

(5)

(9)

(8)

(7)

(6)

(11)

(10)

T2

5MT-7

General Description

MANUAL TRANSMISSION AND DIFFERENTIAL

Transmission case tightening torque

Bolt No.

Bolt size

mm

Tightening torque: N·m (kgf-m, ft-lb)

(5) — (15)

8

25 (2.5, 18.4)

(1) — (4)

(16), (17)

10

39 (4.0, 28.8)

MT-00003

(9)

(5)

(7)

(16)

(17)

(3)

(4)

(11)

(1)

(2)

(6)

(8)

(10)

(12)

(14)

(13)

(15)

 

 

 

 

 

 

 

Content   ..  775  776  777  778   ..