Subaru Legacy IV (2008 year). Manual - part 96

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Starter

STARTING/CHARGING SYSTEMS

(2) Remove the snap ring (A) from the shaft,
and then remove the stopper (B).

(3) Remove the overrunning clutch from the
shaft.

8) Remove the shock absorber as follows:

(1) Remove the starter plate.

(2) Remove the planetary gear.

(3) Remove the snap ring, and then remove the
shaft.

(4) Separate the shock absorber bearing (A)
from the internal gear (B), and then remove the
shock absorber (C).

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(A)

(B)

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(A)

(C)

(B)

SC(H4SO)-9

Starter

STARTING/CHARGING SYSTEMS

9) Remove the screws, and remove the starter cov-
er from the brush holder assembly.

NOTE:
Hold the screws down and separate the starter cov-
er so that the brush holder assembly remains on
the armature side.

10) Remove the brush holder assembly from the
armature.

NOTE:
Spread the brush with your fingers, being careful
not to damage the brush.

11) Remove the armature from yoke.

D: ASSEMBLY

1) Install the armature to yoke.

2) Install the brush holder assembly to the arma-
ture.

NOTE:
Spread the brush with your fingers, being careful
not to damage the brush.

3) Install the starter cover, and then secure it to the
brush holder assembly with the screws.

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Starter

STARTING/CHARGING SYSTEMS

4) Assemble the shock absorber as follows:

(1) Apply grease to the shock absorber (C), and
install the internal gear (B) to the shock absorb-
er bearing (A).

NOTE:
Align with the claw position of internal gear to install
shock absorber bearing.

Grease:

DENSO HL50

(2) Install the shaft to the internal gear.

NOTE:
Apply grease to the sliding part for the shaft inside
the internal gear.

Grease:

DENSO HL50

(3) Install the snap ring to shaft.

NOTE:
Use new snap rings.

5) Install the planetary gear to the internal gear.

(1) Apply grease to the planetary gear attach-
ment area.

Grease:

DENSO HL50

(2) Install the planetary gear to pin.
(3) Apply grease to the planetary gear, internal
gear and upper part of the pin.

NOTE:
• Apply grease so that it contacts each gear.
• Be careful not to allow dirt to get in.

Grease:

DENSO HL50

(4) Install the starter plate.

6) Assemble the overrunning clutch as follows:

(1) Apply grease to the spline portion of the
shaft.

Grease:

DENSO HL50

(2) Install the overrunning clutch to shaft.

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(A)

(C)

(B)

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Starter

STARTING/CHARGING SYSTEMS

(3) Install the stopper (B) to the shaft, and install
the snap ring (A).

(4) Press-fit the stopper (B) to snap ring (A) us-
ing a press.

7) Assemble the overrunning clutch, shock absorb-
er and shaft to the yoke as one unit.

8) Install the shift lever.

NOTE:
Apply grease to the contact portion of the shift le-
ver.

Grease:

DENSO HL50

9) Install the starter housing, and tighten the
through bolts on both sides.

Tightening torque:

6 N·m (0.6 kgf-m, 4.4 ft-lb)

10) Install the starter seal.

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(A)

(B)

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(A)

(B)

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