Subaru Legacy IV (2008 year). Manual - part 95

SC(H4SO)-4

General Description

STARTING/CHARGING SYSTEMS

2. GENERATOR

(1)

Pulley nut

(7)

Bearing

(13)

Terminal

(2)

Pulley

(8)

Stator coil

 

 

(3)

Front cover

(9)

IC regulator with brush

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Ball bearing

(10)

Brush

T1: 4.7 (0.5, 3.5)

(5)

Bearing retainer

(11)

Rectifier

T2: 108 (11.0, 79.8)

(6)

Rotor

(12)

Rear cover

 

 

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

T1

T1

T2

SC-02121

SC(H4SO)-5

General Description

STARTING/CHARGING SYSTEMS

C: CAUTION

• Wear appropriate work clothing, including a cap,
protective goggles and protective shoes when per-
forming any work.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Vehicle components are extremely hot after driv-
ing. Be wary of receiving burns from heated parts.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.

SC(H4SO)-6

Starter

STARTING/CHARGING SYSTEMS

2. Starter

A: REMOVAL

1) Disconnect the ground cable from battery.

2) Remove the air intake chamber. (Non-turbo
model) <Ref. to IN(H4SO)-7, REMOVAL, Air Intake
Chamber.> <Ref. to IN(H6DO)-7, REMOVAL, Air
Intake Chamber.>
3) Remove the intercooler. (Turbo model)
<Ref. to IN(H4DOTC)-12, REMOVAL, Intercool-
er.>
4) Remove the air intake chamber stay LH. (2.5 L
non-turbo model)
5) Disconnect the connector and terminal from
starter.

6) Remove the starter from transmission.

B: INSTALLATION

Install in the reverse order of removal.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

C: DISASSEMBLY

1) Loosen the nut which holds terminal M (A) of the
magnet switch assembly, then disconnect the har-
ness from the terminal.

2) Remove the nuts which secure the magnet
switch assembly and remove the magnet switch
assembly.

3) Remove the starter seal.

(A) Terminals

(B) Connector

IN-00203

SC-02038

(A)

(B)

SC-02128

(A)

SC-02129

SC-02130

SC(H4SO)-7

Starter

STARTING/CHARGING SYSTEMS

4) Remove the through bolts on both sides, and re-
move the starter housing.

5) Remove the shift lever.

6) Remove the overrunning clutch, shock absorber
bearing and shaft from the yoke as an assembly.

7) Remove the overrunning clutch from shaft as-
sembly as follows:

(1) Using a plastic hammer, remove the stopper
from snap ring by lightly tapping the stopper with
an appropriate tool (such as a fit socket wrench).

SC-02131

SC-02132

SC-02133

(A) Appropriate tool

(B) Snap ring

(C) Shaft

(D) Stopper

SC-02136

SC-02148

(A)

(B)

(C)

(D)