Subaru Legacy IV (2008 year). Manual - part 40

 

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Subaru Legacy IV (2008 year). Manual - part 40

 

 

FU(H4SO)-49

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

6) Install the rear suspension assembly.

WARNING:
A helper is required to perform this work.

(1) Support the rear differential with the trans-
mission jack.
(2) Support the rear suspension assembly, and
tighten the bolts which secure the rear suspen-
sion assembly to the body.

Tightening torque:

T1: 125 N·m (12.7 kgf-m, 92.2 ft-lb)
T2: 175 N·m (17.8 kgf-m, 129.1 ft-lb)

(3) Tighten the bolts which hold the rear shock
absorber to the rear suspension arm. <Ref. to
RS-10, INSTALLATION, Rear Arm.>

Tightening torque:

62 N·m (6.3 kgf-m, 45.7 ft-lb)

7) Tighten the bolts holding the parking brake cable
clamp.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

8) Connect the connector to the rear ABS wheel
speed sensor.

9) Install the heat shield cover.

Tightening torque:

17.5 N·m (1.8 kgf-m, 12.9 ft-lb)

10) Install the fuel tank protector.

Tightening torque:

Nut: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt: 17.5 N·m (1.8 kgf-m, 12.9 ft-lb)

11) Install the propeller shaft. <Ref. to DS-11, IN-
STALLATION, Propeller Shaft.>
12) Install the rear exhaust pipe. <Ref. to
EX(H4SO)-8, INSTALLATION, Rear Exhaust
Pipe.>
13) Lower the vehicle.

FU-01150

T1

T1

T1

T1

FU-02892

T2

T2

FU-01132

FU-02895

FU-02896

FU-02894

FU(H4SO)-50

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

14) Connect the parking brake cable to the parking
brake assembly. <Ref. to PB-7, INSTALLATION,
Parking Brake Assembly (Rear Disc Brake).>
15) Install the rear disc brake assembly.

Tightening torque:

66 N·m (6.7 kgf-m, 48.7 ft-lb)

16) Tighten the bolts which secure the rear brake
hose mounting bracket.

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

17) Lower the vehicle.
18) Install the rear wheels.

Tightening torque:

120 N·m (12.2 kgf-m, 88.5 ft-lb)

19) Connect the quick connector of the evaporation
pipe. <Ref. to FU(H4SO)-66, INSTALLATION, Fuel
Delivery and Evaporation Lines.>

20) Install the pipe protector.

Tightening torque:

T1: 1 N·m (0.1 kgf-m, 0.7 ft-lb)
T2: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

21) Install the trunk room trim. (Sedan model)
<Ref. to EI-71, INSTALLATION, Trunk Room
Trim.>
22) Install the rear quarter trim. (Wagon model)
<Ref. to EI-64, INSTALLATION, Rear Quarter
Trim.>
23) Connect connector (A) to the fuel sub level sen-
sor.
24) Connect the quick connector of the fuel delivery
hose (B). <Ref. to FU(H4SO)-66, INSTALLATION,
Fuel Delivery and Evaporation Lines.>

25) Install the service hole cover of fuel sub level
sensor.

26) Connect the connector to the fuel pump.

FU-01128

FU-02391

FU-02868

T2

T1

(A) Bolt

(B) Grommet

FU-02830

(A)

(B)

FU-01126

(B)

(A)

(A)

FU-02829

FU(H4SO)-51

Fuel Tank

FUEL INJECTION (FUEL SYSTEMS)

27) Install the service hole cover of fuel pump.

28) Install the rear seat.
29) Connect the ground cable to battery.

30) Inspect the wheel alignment and adjust if nec-
essary.

C: INSPECTION

1) Check that the fuel tank does not have holes,
cracks or is damaged in any way.
2) Check that the fuel pipe and fuel hose are not
cracked and those connections are tight.

(A) Bolt

(B) Grommet

FU-01124

(A)

(B)

(A)

IN-00203

FU(H4SO)-52

Fuel Filler Pipe

FUEL INJECTION (FUEL SYSTEMS)

23.Fuel Filler Pipe

A: REMOVAL

WARNING:
Place “NO OPEN FLAMES” signs near the
working area.

CAUTION:
Be careful not to spill fuel.
1) Set the vehicle on a lift.
2) Release the fuel pressure. <Ref. to FU(H4SO)-
43, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Drain fuel. <Ref. to FU(H4SO)-43, DRAINING
FUEL (WITH SUBARU SELECT MONITOR),
PROCEDURE, Fuel.>
4) Disconnect the ground cable from battery.

5) Open the fuel filler lid, and remove the filler cap.
6) Remove the screws which secure gasket.

7) Remove the rear wheel RH.
8) Lift up the vehicle.
9) Remove the mud guard. <Ref. to EI-29, RE-
MOVAL, Mud Guard.>
10) Remove the rear sub frame. <Ref. to RS-21,
REMOVAL, Rear Sub Frame.>

11) Remove the bolts which hold fuel filler pipe
bracket on the body.

12) Loosen the clamp, and disconnect the fuel filler
hose (A) and evaporation hose (B).

13) Remove the fuel filler pipe to the underside of
the vehicle.

IN-00203

FU-00095

FU-02395

(A)

FU-02396

(B)

FU-02397

(B)

 

 

 

 

 

 

 

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