SsangYong Rexton. Manual - part 576

SSANGYONG  Y200

5C-12  CLUTCH

10. Tighten the pipe nut and the cylinder mounting

bolt as the specified torque.

YAD5C150

YAD5C160

YAD5C170

A: 1.5 ~ 1.8 kgf.m

B: 1.5 ~ 1.8 kgf.m

C: 1.5 ~ 1.8 kgf.m

D: 1.5 ~ 1.8 kgf.m

Hose Nut

Pipe Nut

Cylinder mounting bolt

Adapter Nut

MASTER CYLINDER

Removal & Installation Procedure

1. Draw out the fluid.

2. Pull out the snap pin and clevis pin from the clutch

pedal connection.

3. Remove the clutch tube.

Installation Notice

Notice: Be careful not the fluid contact a painted
surface.

Tightening Torque

15 - 18 N•m

(11 - 13 lb-ft)

4. Remove the master cylinder mounting nuts and

pull off the master cylinder.

Installation Notice

5. Check the clutch pedal operation.

6. Bleed the clutch system.

7. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

15 - 18 N•m

(11 - 13 lb-ft)

YAD5C140

9. Installation should follow the removal procedure

in the reverse order.

Notice:

•

Before installation, clean oil and grease on the
flywheel surface.

•

Do not clean the clutch disc and release bearing
in solvent.

CLUTCH  5C-13

SSANGYONG  Y200

CLUTCH PEDAL

Removal & Installation Procedure

1. Remove the turn over spring from the clutch pedal.

2. Remove the snap pin and the clevis pin from the

clutch master cylinder push rod and separate the
push rod and the clutch pedal.

3. Remove the pedal mounting and nut from the

clutch pedal bracket and remove the pedal from
the bracket.

YAD5C190

YAD5C200

YAD5C210

YAD5C220

4. Installation should follow the removal procedure

in the reverse order.

Perform the following procedure for installation.

•

Apply the grease to the clutch pedal clevis pin
and pedal bushing.

SSANGYONG  Y200

5C-14  CLUTCH

•

Apply the grease to the connecting portion
between the clevis pin and the turnover spring.

•

Check the clutch pedal height after connecting
the pedal and the push rod. Align the height
according to the “A” free play of the push rod.

CLUTCH PEDAL BOX

Removal & Installation Procedure

1. Remove the clutch master cylinder.

2. Remove the upper bolt from the clutch pedal box

and remove the clutch pedal assembly.

3. Installation should follow the removal procedure

in the reverse order.

Notice: Charge the clutch oil as specified and then
bleed the system.

YAD5C230

YAD5C240

YAD5C250

YAD5C260

CLUTCH  5C-15

SSANGYONG  Y200

CLUTCH DISC

1. Clutch Cover

•

Check the diaphragm spring tip for wear and
height unevenness.

•

Check the pressure plate surface for wear, crack
and discoloration.

•

Check the strap plate rivet for looseness and
replace the clutch cover if loosened.

2. Clutch Disc

•

Check the facing for rivet looseness, excessive
runout, sticks, oil and grease.

•

Measure the rivet head depth.  If out limit,
replace the disc.

3. Clutch Disc Plane Rate

•

Measure the clutch disc plane rate and replace
the disc as needed.

YAD5C270

YAD5C280

YAD5C290

Unevenness Limit

0.8 mm

Wear Limit

0.3 mm

Limit Value

0.7 mm

INSPECTION PROCEDURE