SsangYong Rexton. Manual - part 575

SSANGYONG  Y200

5C-8  CLUTCH

CLUTCH DISC ASSEMBLY

YAD5C060

1 Clutch Disc
2 Clutch Cover
3 Concentric Slave Cylinder
4 Clutch Housing

5 Bolt and Washer ...................... 35 N•m (26 lb-ft)
6 Bolt and Washer ...................... 47 N•m (35 lb-ft)
7 Bolt and Washer ...................... 47 N•m (35 lb-ft)
8 Adapter

CLUTCH  5C-9

SSANGYONG  Y200

CLUTCH PEDAL ASSEMBLY

YAD5C180

1 Snap Pin ................................................. Replace
2 Clevis Pin ...................................... Apply Grease
3 Master Cylinder Push Rod
4 Gasket
5 Nut ................................. 16-22 N•m (12-16 lb-ft)
6 Spring washer
7 Nut ....................................................... 8-18 N•m
8 Fulcrum Pin

9 Turn Over Spring .......................... Apply Grease

10 Bushing ......................... Replace, Apply Grease
11 Full Stroke Stopper Contact Pad
12 Interlock Switch Stopper Pad
13 Clutch Pedal
14 Pedal Pad
15 Pedal Mounting Bracket
16 Stopper Bolt ................... 16-22 N•m (12-16 lb-ft)

Notice:  Assembly should follow the disassembly
procedure in the reverse order.

•

Grease specification : Long - term grease (T/Mn
DBL6611.00)

SSANGYONG  Y200

5C-10  CLUTCH

ON-VEHICLE SERVICE

CLUTCH DISC

Removal & Installation Procedure

1. Remove the starter motor. Install the special tool

to the flywheel through the starter motor mounting
holes.

YAD5C070

YAD5C080

YAD5C090

2. Unscrew the release cylinder mounting bolts and

remove the release cylinder.

Installation Notice

Notice:  When the clutch housing and the
transmission is removed, it may be possible any
damage in the concentric slave cylinder.

3. Unscrew the clutch housing bolts and remove the

clutch housing, release fork and release bearing.

Insert the centering pin into the clutch spline.

Loosen the clutch cover bolts 1/2 turn in crisscross
sequence until the spring tension is released.

Notice: Do not remove the bolts at a time, or clutch
cover can be damaged or deformed.

Tightening Torque

30 - 40 N•m

(22 - 30 lb-ft)

MAINTENANCE AND REPAIR

CLUTCH  5C-11

SSANGYONG  Y200

5. Remove the oil pipe and the adapter from the

clutch housing.

YAD5C110

YAD5C120

YAD5C130

6. Remove the oil pipe nut at the clutch housing

inside.

7. Remove the concentric slave cylinder mounting

bolt and remove the concentric slave cylinder from
the input shaft.

8. Remove the spacer from the input shaft.

YAD5C100

4. Unscrew the bolts and remove the clutch cover,

pressure plate and clutch disc.

Notice: Be careful not to drop the pressure plate
and clutch disc.

Installation Notice

Tightening Torque

21 - 27 N•m

(15 - 20 lb-ft)