SsangYong Rexton. Manual - part 458

SSANGYONG  Y200

1F3-52  DIESEL ENGINE CONTROLS

YAD1BCV0

YAD1FCG0

YAD1FCH0

Tools Required

116 589 02 34 00

Threaded Bolt

116 589 20 33 00

Sliding Hammer

601 589 00 08 00

Flange

601 589 05 21 00

Locking Screw

667 589 04 63 00

Retaining Plate

Removal & Installation Procedure

1. Remove the bolts (2) and then remove the cylinder

head cover (1) and gasket (3).

Installation Notice

3. Loosen the bolt (11) (left-hand thread).

Installation Notice

2. Loosen the camshaft sprocket bolt (14).

Installation Notice

Replace the gasket.

Rotate the engine 1 revolution by hand and check
TDC marking of the crankshaft and camshaft.

Tightening Torque

10 N•m (89 lb-in)

Do not remove the bolt.

If max. length of bolt exceeds 53.6 mm, replace
it.

Tightening Torque

25 N•m (18 lb-ft)+ 90°

Tightening Torque

46 N•m (34 lb-ft)

Do not remove the bolt.

DIESEL ENGINE CONTROLS  1F3-53

SSANGYONG  Y200

10

20

30

40

0 T

YAD1BC10

YAD1FCJ0

YAD1FCK0

YAD1BC20

4. Position the no.1 cylinder at ATDC 15°.

Notice:  Do not rotate the engine with camshaft
sprocket bolt or opposite direction of the engine
rotation.

6. Install the locking screw 601 589 05 21 00 (18)

into the injection pump.

Notice: Before tightening the bolts for the injection
timing device and the camshaft sprocket, always
remove the locking screw 601 589 05 21 00 from
the injection pump and reinstall the plug.

7. Place alignment marks (arrow) on the timing chain

(12) and camshaft sprocket (15).

5. Remove the plug (6) and seal (5) from the fuel

injection pump and collect oil in a suitable vessel.

Installation Notice

Tightening Torque

30 N•m (22 lb-ft)

Replace the seal.

SSANGYONG  Y200

1F3-54  DIESEL ENGINE CONTROLS

YAD1FCL0

YAD1FCM0

YAD1FCN0

YAD1FCP0

8. Remove the chain tensioner (17).

Installation Notice

9. Pull out the 12-sided stretch bolt (14) and washer

and remove the camshaft sprocket (12).

11. Using special tool (Sliding Hammer 116 589 20

33 00 - 24,Threaded bolt 116 589 02 34 00 - 25),
remove the locking pin (8).

Replace the seal (16).

Tightening Torque

80 N•m (59 lb-ft)

10. Pull out the bolt (11) and washer (10).

Notice: Be careful that the bolt is left-hand thread.

DIESEL ENGINE CONTROLS  1F3-55

SSANGYONG  Y200

YAD1FCQ0

12. Push back the timing chain with retaining plate

667 589 04 63 00 (26) and remove the injection
timing device (9).

13. Installation should follow the removal procedure

in the reverse order.

14. After assembling the engine, check start of

delivery and adjust if necessary.