SsangYong Rexton. Manual - part 379

SSANGYONG  Y200

1B3-92  DIESEL ENGINE MECHANICAL

YAD1BG40

YAD1BG50

Tools Required

102 589 03 40 00 Magnetic Bar

Replacement Procedure

1. Pull out the valve tappet (1) using magnetic bar

102 589 03 40 00.

2. Remove the plug (5) and blow compressed air into

the oil gallery (3). At this time, check that the outlet
bores (arrow) at the seat of the valve tappet are
clear.

3. Replace the seal (4) and tighten the plug (5).

4. Insert the new valve tappet.

Notice: Coat the valve tappet with oil.

DIESEL ENGINE MECHANICAL  1B3-93

SSANGYONG  Y200

VALVE SPRINGS (CYLINDER HEAD REMOVED)

Proceding Work:

Remove of cylinder head

1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring .......... Check, replace if necessary

   5   Cylinder Head
   6 Stud Bolt ................................ 12 N•m (106 lb-in)

7 Nut ............................. Replace, 25 N•m(18 lb-ft)

YAD1BG60

SSANGYONG  Y200

1B3-94  DIESEL ENGINE MECHANICAL

YAD1BG70

YAD1BG80

YAD1BG90

YAD1BGA0

Tools Required

102 589 03 40 00

Magnetic Bar

116 589 06 63 00

Magnetic Finger

601 589 01 59 00

Assembling  Board

601 589 02 59 00

Supporting  Bridge

667 589 00 31 00

Press Lever

Removal & Installation Procedure

1. Remove the nuts (8) uniformly and then remove

the washer (7), exhaust manifold (9) and gasket.

 Installation Notice

Check the stud bolt (6) for damage and replace if
necessary.

4. Install the supporting bridge 601 589 02 59 00

(13) on the cylinder head (5).

3. Pull out the valve tappet (1) with magnetic bar

102 589 03 40 00 (12).

Notice: Place the valve tappets upside down
(open end upward).

Replace the gasket and tighten the nuts (8).

Tightening Torque

12 N•m (106 lb-in)

Tightening Torque

25 N•m (18 lb-ft)

2. Install the assembling board 601 589 01 59 00

(11) to the cylinder head with 4 cylinder head blots
(10).

DIESEL ENGINE MECHANICAL  1B3-95

SSANGYONG  Y200

YAD1BGB0

YAD1BGC0

5. Using the press lever 667 589 00 31 00 (14), press

the spring retainer downward and remove the valve
cotters (2) with magnetic finger 116 589 06 63 00
(15).

Notice:  Be careful not to damage guide bore of
the valve tappet.

6. Remove the spring retainer (3) and spring (4).

Notice:  Install the valve spring with the color
coding (arrow) facing down.

7. Check the valve spring and replace if necessary.

8. Installation should follow the removal procedure

in the reverse order.