SsangYong Rexton. Manual - part 364

SSANGYONG  Y200

1B3-32  DIESEL ENGINE MECHANICAL

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16. Disconnect the blow by hose from the cylinder

head cover.

17. Disconnect the glow plug cables.

18. Remove the intake manifold (10) and gasket.

19. Remove the cylinder head cover and gasket.

DIESEL ENGINE MECHANICAL  1B3-33

SSANGYONG  Y200

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21. Disconnect the cables from the glow plug sensor

and engine coolant temperature sensor.

22. Remove the heater pipe bracket from the oil filter.

23. Pry off the clamp and push the heater feed pipe

forward and then pull out the pipe.

24. Disconnect the fuel lines from the fuel filter.

20. Remove the cable channel.

SSANGYONG  Y200

1B3-34  DIESEL ENGINE MECHANICAL

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25. Disconnect the fuel lines from the injection pump.

27. Remove the fuel injection nozzle and nozzle

washer.

26. Remove the fuel filter.

28. Rotate the crankshaft and set the no.1 cylinder at

TDC.

Notice: Do not rotate the crankshaft to the
opposite direction of engine revolution.

DIESEL ENGINE MECHANICAL  1B3-35

SSANGYONG  Y200

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30. Ensure that the camshaft and the bearing cap

marking are aligned.

31. Remove the starter motor and install the engine

lock 602 589 00 40 00 onto the flywheel ring gear.

32. Remove the exhaust manifold and exhaust pipe.

29. Place alignment marks on the camshaft gear and

timing chain.