SsangYong Rexton. Manual - part 362

SSANGYONG  Y200

1B3-24  DIESEL ENGINE MECHANICAL

YAD1BB30

YAD1BB40

YAD1BB70

YAD1BB80

Removal & Installation Procedure

1. Remove the tensioning lever nut.

Installation Notice

2. Push the tensioning lever in direction of arrow with

a rod (

φ 

12, 180 mm) and push out the bolt to the

rear.

3. Push back the tensioning lever to release the

spring tension and remove the belt.

4. Remove the bolt (9) and then remove the belt pulley

(8).

Installation Notice

5. Remove the bolt (1, 18) and take off the damper

(2).

Installation Notice

Tightening Torque

21 N•m (15 lb-ft)

Pay attention to installation position of the damper.

Tightening Torque

bolt (1) : 21 N•m

(15 lb-ft)

bolt (18): 20 N•m

(15 lb-ft)

Tightening Torque

10 N•m (89 lb-in)

DIESEL ENGINE MECHANICAL  1B3-25

SSANGYONG  Y200

YAD1BB90

YAD1BBA0

YAD1BBB0

6. Pull off the tensioning lever (4) from guide rail pin.

7. Remove the spring (17).

Notice: Insert spring (17) with color coding  (blue/
violet) facing up.

8. Pry off the closing cover (12) and remove the

socket bolt (11) and then remove the tensioning
pulley (10).

Installation Notice

9. Pry off the closing cover (16) and remove the fit

bolt (15).

Installation Notice

12 . Installation should follow the removal procedure

in the reverse order.

Tightening Torque

29 N•m (21 lb-ft)

Apply loctite on thread of fit bolt.

10. Remove the tensioning lever (14) and washer (13).

11. Clean thread in the timing case cover and fit bolt.

Tightening Torque

100 N•m (74 lb-ft)

SSANGYONG  Y200

1B3-26  DIESEL ENGINE MECHANICAL

CRANKCASE AND CYLINDER HEAD

CYLINDER HEAD

YAD1BBC0

DIESEL ENGINE MECHANICAL  1B3-27

SSANGYONG  Y200

1 Bolt ..................................  25 N•m (18 lb-ft)+90°
2 Washer
3 Camshaft Drive Sproket .........................  Relace
4 Camshaft
5 Bolt ..........................................  10 N•m (89 lb-in)
6 Threaded Ring ......................  130 N•m (96 lb-ft)
7 Prechamber
8 Bolt ..........................................  25 N•m (18 lb-ft)
9 Camshaft Bearing Cap

10 Cylinder Head Bolt ............................  See Table
11 Plug
12 Engine Coolant Temperature
13 Thermo Valve Sensor
14 Cylinder Block
15 Gasket...................................................  Replace
16 Cylinder Head
17 Sliding Rail