SsangYong Rexton. Manual - part 346

M161 ENGINE MECHANICAL  1B2-67

SSANGYONG  Y200

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Sectional View

1 Screw Plug
2 Ball (Nonreturn Valve)
3 Compression Spring
4 Ball Guide
5 Seal (Aluminum)
6 Filler Pin
7 Compression Spring
8 Snap Ring
9 Thrust Pin

10 Ball (Nonreturn Valve)
11 Compression Spring
12 Thrust Piece

13 Chain Tensioner Housing
14 Seal
15 Timing Gear Case Cover
16 Cylinder Head
17 Bolt / Washer
18 Tensioning Rail
19 Cylinder Head Gasket
20 Timing Chain
21 Tensioning Rail Base (Sliding Surface)

A Oil Supply Hole
B Chain Tensioner Oil Storage Hole

SSANGYONG  Y200

1B2-68  M161 ENGINE MECHANICAL

TIMING CHAIN

Preceding Work:

Removal of cylinder head cover

Removal of spark plug

1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge

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5 Link
6 Center Plate
7 Outer Plate

M161 ENGINE MECHANICAL  1B2-69

SSANGYONG  Y200

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Tools Required

000 589 58 43 00 Chain Assembly

111 589 03 15 00 Holding Pin

Replacement Procedure

1. Position the NO.1 cylinder to ATDC 20 ° .

5. Cover the chain housing with a clean cloth, and

grind off the timing chain pin from the intake
camshaft sprocket with the grinder.

4. Mount the wedges to both sides of the camshaft

sprocket as shown in the figure.

2. Insert the holding pin 111 589 03 15 00 to the

intake and exhaust camshaft flange not to rotate
camshaft.

3. Remove the chain tensioner.

SSANGYONG  Y200

1B2-70  M161 ENGINE MECHANICAL

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6. Remove the outer plate (7) with the screw driver

and remove the link (5).

11. Install the jaw (a) and the thrust piece (b) to the

assembly tool as shown in the figures.

7. Connect the new timing chain (2) to the used

timing chain (3) with the link (5), center plate (6,
thickness 1.6 mm), and the outer plate (7).

8. Rotate the crankshaft in the direction if engine revo-

lution by pressing the new timing chain against
the exhaust camshaft sprocket to prevent it to be
tangled.

Notice:  Be sure to remove the wedge before
cranking the engine.

9. Take out the used timing chain out from the chain

housing.

10. Connect both separators of the new timing chain

with the link (5) and the center plate (6).