SsangYong Rexton. Manual - part 345

M161 ENGINE MECHANICAL  1B2-63

SSANGYONG  Y200

VALVE STEM SEAL

Preceding Work: Removal of valve spring

1 Drift 119 589 00 43 00
2 Valve Stem Seal

Tools Required

119 589 00 43 00 Drift

Replacement Procedure

1. Remove the valve stem seal (2) using the pliers.

Notice:  Check the valve stem seal for damage
and replace if necessary.

2. Coat the valve stem seal with oil and assemble it

with the protective sleeve.

3. Insert the valve stem seal by pressing it with the

drift 119 589 00 43 00.

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3 Protective Sleeve

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SSANGYONG  Y200

1B2-64  M161 ENGINE MECHANICAL

CHAIN TENSIONER

1 Screw Plug ............................... 40 N•m (30 lb-ft)
2 Seal
3 Filler Pin
4 Compression Spring
5 Snap Ring

Removal Procedure

1. Position the number 1 cylinder to ATDC 20 ° .

Notice:  Remove the oil filler cap at adjustment
position, and check whether the intake camshaft
cam’s lobe (arrow) stays in the upper side.

2. Cover the generator with a clean cloth.

3. Release the tension by unscrewing the screw plug

once.

Notice:  In case that the tension is reduced by
unscrewing  the screw plug, reinstall after
completely removing  the chain tensioner. If the
chain tensioner is tightened  again without
completely reducing its tension, then the snap ring
doesn’t return to the original position and the
tension gets exceeded.

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6 Thrust Pin
7 Chain Tensioner Housing

.................................. 72 - 88 N•m (53 - 65 lb-ft)

8 Seal

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M161 ENGINE MECHANICAL  1B2-65

SSANGYONG  Y200

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4. Carefully unscrew the screw plug (1), and remove

the seal  (2).

Notice:

•

For the removal of screw plug, be careful that it
can b e  j u m p e d   o u t   d u e   t o   t h e   f o r c e   o f
compression spring.

•

Remove the screw plug only when the seal and
compression spring are damaged.

5. Carefully remove the filler pin (3), compression

spring (4), snap ring (5), and the thrust pin (6).

2. Install the chain tensioner housing (7), thrust pin

(6), snap ring (5), and the seal (8).

Installation Notice

Installation Procedure

1. Connect the thrust pin (6) and the snap ring (5) to

the chain tensioner housing (7).

Notice: When connecting the thrust pin, push in
the thrust pin far enough so that it doesn’t protrude
at the chain tensioner housing.

6. Remove the chain tensioner housing (7) and the

seal (8).

3. Insert the compression spring (4) with the filler

pin (3) into chain tensioner housing.

Tightening Torque

72 - 88 N•m

(53 - 65 lb-ft)

SSANGYONG  Y200

1B2-66  M161 ENGINE MECHANICAL

4. Lightly apply the grease to the seal (2) and install

the screw plug (1).

Installation Notice

5. Check for leaks by operating the engine.

Tightening Torque

40 N•m (30 lb-ft)

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