SsangYong Rexton. Manual - part 335

M161 ENGINE MECHANICAL  1B2-23

SSANGYONG  Y200

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Removal & Installation Procedure

1. Remove the intake air duct.

Installation Notice

3. Remove the spark plug connector and ignition

cable.

4. Unscrew the bolts (3) and remove the head cover

and the gasket.

Installation Notice

2. Remove the spark plug cover.

Installation Notice

Notice:  Release 3 screws from the spark plug
cover and remove the cover for M161 Engine coil.

Notice:  Replace the gasket with a new one if
necessary.

5. Installation should follow the removal procedure

in the reverse order.

6. Check for oil leaks by operating the engine.

Tightening Torque

9 - 11 N•m

(80 - 97 lb-ft)

Tightening Torque

9 - 11 N•m

(80 - 97 lb-ft)

Tightening Torque

9 - 11 N•m

(80 - 97 lb-ft)

SSANGYONG  Y200

1B2-24  M161 ENGINE MECHANICAL

CYLINDER HEAD FRONT COVER

Preceding Work:

Removal of cylinder head cover

Removal of thermostat housing assembly

Removal of engine hanger bracket

1 Bolt (M6 X 16, 3 pieces)

.................................... 9 - 11 N•m (80 - 97 lb-in)

2 Camshaft Adjuster
3 Bolt (M8 X 35, 2 pieces)

...................... 22.5 - 27.5 N•m (16.6 - 20.3 lb-ft)

4 Bolt (M6 X 22, 6 pieces)

.................................... 9 - 11 N•m (80 - 97 lb-in)

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5 Front Cover (E23 : M161.973)
6 Front Cover (E20 : M161.943)
7 Sleeve
8 O-Ring .................................................... Replace
9 Thermostat Housing.

M161 ENGINE MECHANICAL  1B2-25

SSANGYONG  Y200

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Removal & Installation Procedure

1. Disconnect the camshaft adjuster connector and

remove  the camshaft adjuster (E23 engine only).

Installation Notice

2. Remove the cylinder head front cover.

Installation Notice

Apply the sealant at the mating surface of the
cylinder head and the front cover.

3. Remove the O-Ring.

Notice: Replace the O-ring with new one and apply
the sealant.

4. Installation should follow the removal procedure

in the reverse order.

Tightening

Torque (3)

Tightening

Torque (4)

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

9 - 11 N•m

(80 - 97 lb-in)

Tightening Torque

9 - 11 N•m

(80 - 97 lb-ft)

SSANGYONG  Y200

1B2-26  M161 ENGINE MECHANICAL

CYLINDER HEAD

Preceding Work:

Removal of cylinder head cover

Removal of cylinder head front cover

Removal of intake manifold

Removal of cylinder head lower line (intake manifold side)

1 Cylinder Head Bolt (M12 X 100, 10 pieces)

.................................... 1ststep 55 N•m (41 lb-ft)

2nd step 90 ° rotation added

3rd step 90 ° rotation added

3 Bolt (M8 X 35, 4 pieces)

........................ 22.5 - 27.5 N•m (16.6 - 0.3 lb-ft)

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4 Camshaft Bearing cap
5 Cylinder Head
6 Gasket .................................................... Replace
7 Dowel Sleeve ............................................... Note