SsangYong Rexton. Manual - part 330

M161 ENGINE MECHANICAL  1B2-3

SSANGYONG  Y200

YAD1B020

YAD1B4T0

YAD1B4U0

YAD1B040

Removal & Installation Procedure

1. Disconnect the negative terminal of battery.

2. Remove the hood.

3. Remove the under cover.

Installation Notice

4. Disconnect the coupling of HFM sensor and

remove the air cleaner cross pipe.

5. Remove the air cleaner cover. Remove the

mounting bolts and air cleaner housing and
element assembly.

6. Loosen the radiator drain cock and drain the

coolant.

Notice: Open the coolant reservoir cap.

Tightening Torque

28 - 47 N•m

(21 - 35 lb-ft)

SSANGYONG  Y200

1B2-4  M161 ENGINE MECHANICAL

YAD1B4V0

YAD1B4W0

YAD1B4X0

YAD1B080

7. Loosen the cylinder block drain plug and then drain

the coolant completely.

Installation Notice

10. Remove the upper mounting bolts of radiator and

then remove the radiator.

9. Disconnect the each hose from radiator.

8. Remove the cooling fan shroud. Refer to Section

1D2, Engine Cooling.

Notice: Replace the seal before installation of the
drain plug.

Tightening Torque

5 N•m (26 lb-ft)

M161 ENGINE MECHANICAL  1B2-5

SSANGYONG  Y200

YAD1B090

YAD1B4Y0

YAD1B4Z0

YAD1B110

11. Remove the hydraulic pipe of power steering.

Notice: Completely drain the oil.

14. Disconnect the terminals from the generator.

13. Remove the fuel feed and return line.

Notice:  Before removing the fuel lines, release
the pressure in the fuel system.

Installation Notice

12. Discharge the refrigerant from A/C system, and

disconnect the discharge pipe and suction pipe
from the compressor.

Tightening Torque

21 - 25 N•m

(15 - 18 lb-ft)

SSANGYONG  Y200

1B2-6  M161 ENGINE MECHANICAL

YAD1B120

YAD1B130

YAD1B5A0

YAD1B5B0

15. Disconnect the terminals from starter motor and

remove the starter motor.

16. Disconnect the engine main harness ground.

19. After removing the ignition coil cover, disconnect

the ignition coil connector.

20. Remove the harness cover and disconnect the 4

injection valve connectors. Disconnect the main
harness.

18. Disconnect following sensors connector.

•

HFM sensor.

•

Coolant temperature sensor.

•

Knock sensor.

•

Camshaft and crankshaft sensors.

17. Disconnect the engine ground wire.