SsangYong Rexton. Manual - part 328

M162 ENGINE MECHANICAL  1B1-115

SSANGYONG  Y200

Measurement of Mating Surface

1. Measure the height (H) of the cylinder head (refer

to Service data standard).

2. Check the mating surface of the cylinder head.

3. Mill the sharp edge of the combustion chamber.

4. Re-measure the height (H) of the cylinder head.

5. Seal the intake and exhaust valves.

6. Measure the dimension (T) between the camshaft

bearing and the valve system (refer to Service data
standard).

7. Mill the cylinder head valve seat (refer to Service

data standard).

Universal Tool

Surface Grinding Machine

Sceledum, Type RTY

Roaro

Schio/Italy

SSANGYONG  Y200

1B1-116  M162 ENGINE MECHANICAL

SPECIFICATIONS

FASTENER TIGHTENING  SPECIFICATIONS

N•m

22.5 - 27.5

35

40.5 - 49.5

9 - 11

60 - 70

22.5 - 27.5

72 - 88

40

40 + 5

90° + 10°

22.5 - 27.5

50 - 60

9 0 °   +   5 °

9 - 11

30

55

+ 9 0 °

+ 9 0 °

9 - 11

22.5 - 27.5

70

18 - 22

90° ± 5°

30

45 + 5

90° + 10°

21 - 25

25

9 - 11

18 - 22

90° ±  5°

38

9 - 11

22.5 - 27.5

22.5 - 27.5

25

15

40

22.5 - 27.5

9 - 11

Application

A/C Bracket Bolt

Armature Bolt in Camshaft Actuator

Belt Tensioning Pulley Nut

Camshaft Actuator Bolt

Camshaft Adjuster Mounting Nut

Camshaft Bearing Cap Bolt

Chain Tensioner Assembly

Chain Tensioner Screw Plug

Connecting Rod Bearing Cap Bolt

Cooling Fan Bracket Bolt

Crankshaft Bearing Cap Bolt

Crankshaft Sealing Rear Cover Mounting Bolt

Cylinder Block Drain Plug

Cylinder Head Bolt

Cylinder Head Cover Bolt

Cylinder Head Front Cover Bolt

Engine Mounting Bracket Nut

Exhaust Camshaft Sprocker Bolt

Exhaust Manifold and Pipe

Flywheel Mounting Bolt

Fuel Feed and Return Hose to Fuel Rail

Generator Carrier Bolt

Intake Air Duct Nut

Intake Flange Shaft Bolt

Lower Engine Mounting Nut

Oil Dipstick Guide Tube Bolt

Oil Drain Plug

Oil Filter Bolt

Oil Filter Cover

Oil Gallery Screw Plug in Cylinder Head

Oil Pan Bolt

M10

M8

M6

Lb-Ft

16.6 - 20.3

26

29.9 - 36.5

-

44 - 52

16.6 - 20.3

53 - 65

30

30 + 3.7

90° + 10°

16.6 - 20.3

37 - 44

9 0 °   +   5 °

-

22

41

+ 9 0 °

+ 9 0 °

-

16.6 - 20.3

52

13 - 16

90° ± 5°

22

33 + 3.7

90° + 10°

15 - 18

18

-

13 - 16

90° ±  5°

28

-

16.6 - 20.3

16.6 - 20.3

18

11

30

16.6 - 20.3

-

Lb-In

-

-

-

80 - 97

-

-

-

-

-

80 - 97

-

80 - 97

-

-

-

-

-

80 - 97

-

80 - 97

-

-

-

-

-

-

80 -97

-

-

-

-

-

-

M162 ENGINE MECHANICAL  1B1-117

SSANGYONG  Y200

Application

Oil Pressure Relief Valve Screw Plug

Oil Pump Drive Sprocket Bolt

Oil Pump Mounting Bolt

Oil Pump Sprocket Bolt

Spark Plug Cover Bolt

Steering Pump Bolt

Tensioning Device Bolt

Timing Gear Case Cover Bolt

M8

M6

Torque Converter Mounting Bolt

Transmission Mounting Nut

Under Cover

Upper Engine Mounting Nut

Vibration Damper Center Bolt

Water Pump Pulley Bolt

FASTENER  TIGHTENING SPECIFICATIONS  (Cont’d)

N•m

50

29 - 35

22.5 - 27.5

29 - 35

9 - 11

22.5 - 27.5

26 - 32

22.5 - 27.5

9 - 11

42

54 - 68

28 - 47

70

180 - 220

90° + 10°

22.5 - 27.5

Lb-Ft

37

21 - 26

16.6 - 20.3

21 - 26

-

16.6 - 20.3

19 - 24

16.6 - 20.3

-

31

40 - 50

21 - 35

52

133 - 162

90° + 10°

16.6 - 20.3

Lb-In

-

-

-

-

80 - 97

-

-

-

80 - 97

-

-

-

-

-

-

SSANGYONG  Y200

1B1-118  M162 ENGINE MECHANICAL

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

000 589 58 43 00

Chain Assembly

111 589 25 63 00

Thrust Piece

111 589 20 33 00

Sliding Hammer

103 589 02 09 00

Oil Filter Remover

YAD1B1W0

YAD1B2Y0

YAD1B0W0

YAD1B0Y0

YAD1B580

102 589 00 15 00

Drift

YAD1B3Y0

111 589 18 61 00

Lever Pusher

102 589 12 15 00

Drift

YAD1B3P0

111 589 01 59 00

Supporting Bar

YAD1B0X0