SsangYong Rexton. Manual - part 320

M162 ENGINE MECHANICAL  1B1-83

SSANGYONG  Y200

TIMING CHAIN

Preceding Work : Removal of cylinder head cover

Removal of spark plug

1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge

5 Link
6 Center Plate
7 Outer Plate

YAD1B1V0

SSANGYONG  Y200

1B1-84  M162 ENGINE MECHANICAL

YAD1B670

YAD1B0Q0

YAD1B1X0

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Tools Required

000 589 58 43 00 Chain Assembly

DW 110-120

Holding Pin

Replacement Procedure

1. Position the No.1 cylinder to TDC (OT).

4. Mount the wedges to both sides of the camshaft

sprocket as shown in the figure.

2. Insert the holding pin DW 110-120 to the intake

and exhaust camshaft flange not to rotate
camshaft.

3. Remove the chain tensioner.

5. Cover the chain housing with a clean cloth, and

grind off the timing chain pin from the intake
camshaft sprocket with the grinder.

M162 ENGINE MECHANICAL  1B1-85

SSANGYONG  Y200

YAD1B1Z0

YAD1B2A0

YAD1B2B0

YAD1B2C0

7. Connect the new timing chain (2) to the used

timing chain (3) with the link (5), center plate (6,
thickness 1.6 mm), and the outer plate (7).

8. Rotate the crankshaft in the direction if engine

revolution by pressing the new timing chain
against the exhaust camshaft sprocket to prevent
it to be tangled.

Notice: Be sure to remove the wedge before
cranking the engine.

9. Take out the used timing chain out from the chain

housing.

10. Connect both separators of the new timing chain

with the link (5) and the center plate (6).

6. Remove the outer plate (7) with the screw driver

and remove the link.

11. Install the jaw (a) and the thrust piece (b) to the

assembly tool as shown in the figures.

SSANGYONG  Y200

1B1-86  M162 ENGINE MECHANICAL

YAD1B2D0

YAD1B2E0

YAD1B2F0

YAD1B2E0

15. Replace the thrust piece (b) as shown in the figure.

13. Install the chain assembly 000 589 58 43 00 above

the link and tighten the spindle (c) until a block is
felt.

14. Place the chain assembly 000 589 58 43 00.

12. Place the outer plate (7, thickness 1.2 mm) inside

the thrust piece (b).

16. Install the chain assembly 000 589 58 43 00 to

the link pin and tighten the spindle (c).

Tightening Torque

30 N•m (22 lb-ft)