SsangYong Rexton. Manual - part 318

M162 ENGINE MECHANICAL  1B1-75

SSANGYONG  Y200

YAD1B1B0

YAD1B1C0

Tools Required

111 589 01 59 00

Supporting Bar

111 589 18 61 00

Lever Pusher

111 589 25 63 00

Thrust Piece

602 589 00 40 00

Engine Lock

DW 110-090

Connecting Hose

DW 110-100

Valve Tappet Remover

Removal & Installation Procedure

1. Place the supporting bar 111 589 01 59 00 (12) at

the camshaft bearing cap and tighten them with
the bearing cap bolt.

Installation Notice

2. Turn the crankshaft to position the each cylinder

piston at TDC.

Notice:

•

Remove the valve spring only at TDC.

•

Always rotate the crankshaft by holding the
chain to prevent from timing chain damage and
tangling, and for smooth rotation.

Tightening Torque

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

Mark on The Vibration

Damper

Cylinder

OT

120°

240°

1, 6

2, 5

3, 4

3. Remove the valve tappet (1) using the valve tappet

remover DW 110-100.

4. Install the connecting hose DW 110-090 to the

spark plug hole.

YAD1B1D0

SSANGYONG  Y200

1B1-76  M162 ENGINE MECHANICAL

YAD1B680

YAD1B1E0

YAD1B1F0

5. Install the engine lock to the ring gear to prevent

the crankshaft from rotating.

6. Blow up with compressed air.

12. Remove the valve stem seal (4).

Notice: Check the valve stem seal for damage
and replace if necessary.

13. Remove the lower retainer (5).

Notice:  Check the retainer for damages and
replace with a new one if necessary.

14. Installation should follow the removal procedure

in the reverse order.

7. Install the lever pusher 111 589 18 61 00 (8) and

the thrust piece 111 589 25 63 00 (7).

8. Mount the thrust piece 111 589 25 03 00 (7)

vertically to the valve spring retainer (2).

9. Press the valve spring (3) by using the lever

pusher 111 589 18 61 00 (8).

10. Remove the valve cotter (1) using the pincette.

11. Remove the upper retainer (2) and the valve spring

(3).

M162 ENGINE MECHANICAL  1B1-77

SSANGYONG  Y200

YAD1B1G0

YAD1B1H0

YAD1B1J0

Test (Upper and Lower Valve Tappet and
Valve Cotter)

•

Upper Valve Spring Retainer

•

Lower Valve Spring Retainer

•

Valve Cotter

(d)

12.3

 (D)

 8.5

 Size (mm)

(B)

9.2 - 9.8

 (H)

9.0

 Size (mm)

Thickness (mm)

 (a)

0.8 - 1.0

SSANGYONG  Y200

1B1-78  M162 ENGINE MECHANICAL

1 Drift 119 589 00 43 00
2 Valve Stem Seal

3 Protective Sleeve

VALVE STEM SEAL

Preceding Work : Removal of valve spring

YAD1B1K0

YAD1B1M0

Tools Required

119 589 00 43 00

Drift

Replacement Procedure

1. Remove the valve stem seal (2) using the pliers.

Notice: Check the valve stem seal for damage and
replace if necessary.

2. Coat the valve stem seal with oil and assemble it

with the protective sleeve.

3. Insert the valve stem seal by pressing it with the

drift 119 589 00 43 00.