SsangYong Rexton. Manual - part 317

M162 ENGINE MECHANICAL  1B1-71

SSANGYONG  Y200

CAMSHAFT TIMING POSITION

Preceding Work : Removal of cylinder head cover

Removal of cylinder head front cover

1 Chain Tensioner Assembly
2 Exhaust Camshaft Sprocket
3 Upper Guide Rail

4 Cylinder Head Front Cover
5 Wrench
6 Holding Pin DW 110-120

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SSANGYONG  Y200

1B1-72  M162 ENGINE MECHANICAL

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Adjustment Procedure

1. Position the No.1 cylinder to BTDC 30° .

2. Remove the chain tensioner.

3. Remove the exhaust camshaft sprocket.

4. Align the intake and exhaust camshaft flange hole

with the cylinder head upper surface.

•

Intake Side : 3 o’clock direction

•

Exhaust Side : 9 o’clock direction

5. Align the holes on intake and exhaust camshaft

to the hole on cylinder head. Insert the holding
pin DW 110-120 into the hole.

6. Secure the intake and exhaust camshaft.

7. Position the piston of No.1 cylinder at TDC (OT)

by turning the crankshaft.

8. Turn the camshaft adjuster of the intake camshaft

to the left as much as possible (cam adjuster
‘retarded’ position).

9. Install the chain to the intake camshaft sprocket.

Notice: Timing chain must be placed on the guide
rail in gear case cover.

Tools Required

DW 110-120 Holding Pin

Inspection

1. Position the No.1 cylinder piston to TDC (OT) by

turning the crankshaft.

Notice: When the OT mark on vibration damper is
aligned with timing gear case cover, the intake
and exhaust cam of cylinder will make the slope
to the center and will face up. In this way, the
adjustment hole of the intake and exhaust
camshaft will match in line with the cylinder head
upper end, at 3 o’clock, and 9 o’clock direction
each other.

2. Check the timing as below procedure;

- Check if the camshaft adjustment hole is

positioned to 3 o’clock direction at the intake
side and to 9 o’clock direction at the exhaust
side, respectively and align with the cylinder
head mating surface.

- At this condition, check if the OT mark on

vibration damper aligns with the marker on the
timing gear case.

M162 ENGINE MECHANICAL  1B1-73

SSANGYONG  Y200

12. Check the camshaft timing.

The sprocket bolt is designed to be used only
once, so replace with new one.

11. Install the chain tensioner.

Installation Notice

10. Install the chain to the exhaust camshaft sprocket

and install it to the camshaft.

Installation Notice

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

Screw Plug

Tensioner

Assembly

Tightening

Torque

40 N•m (30 lb-ft)

72 - 88 N•m

(53 - 65 lb-ft)

SSANGYONG  Y200

1B1-74  M162 ENGINE MECHANICAL

VALVE SPRING

Preceding Work : Removal of camshaft

Removal of spark plug

1 Valve Cotter
2 Upper Retainer
3 Valve Spring ......... Check, Replace if necessary
4 Valve Stem Seal
5 Lower Retainer

6 Connecting Hose

DW 110-090

7 Thrust Piece

111 589 25 63 00

8 Lever Pusher

111 589 18 61 00

9 Supporting Bar

111 589 01 59 00

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