SsangYong Rexton. Manual - part 69

DI06-25

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Y220_06052

Y220_06053

Y220_06054

Y220_06055

5. Remove the coolant outlet hose.

6. Remove the radiator grille.

7. Remove the coolant inlet hose and the cooler inlet hose.

8. Remove the coolant return hose.

9. Unscrew the bolts and remove the shroud.

DI06-26

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

10. Unscrew the bolts and remove the radiator upper plate.

Installation Notice

11. Unscrew the bracket mounting bolts on the radiator

condenser.

Installation Notice

12. Remove the radiator by pulling it up carefully.

13. Install in the reverse order of removal.

Y220_06056

Y220_06057

Y220_06058

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

DI06-27

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

1. Drain the coolant.

2. Remove the hoses.

4. Install in the reverse order of removal.

3. Unscrew the bolts and remove the coolant reservoir.

Installation Notice

Coolant Reservoir

Y220_06059

Y220_06060

Tightening torque

7 Nm

DI06-28

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

3. Remove the drain plug (1) and seal (2) in the cylinder

block and drain the coolant.

4. Replace the seal with new one and install the drain plug.

Installation Notice

5. Install the drain plug in bottom of radiator.

6. Add the coolant through the coolant reservoir.

7. Warm up the engine until the thermostat begins to open

and check if the coolant level is at “FULL” mark on the
reservoir. Add if necessary.

2. Loosen the drain plug in bottom of radiator and drain the

coolant.

1. Release the pressure from coolant reservoir by loosening

one notch of coolant reservoir cap, and then remove the
cap.

Draining and Adding of Coolant

Y220_06062

Y220_06063

Tightening torque

30 Nm

Notice

Scalding hot coolant and steam could be blown out
under pressure, which could cause serious injury.
Never remove the coolant reservoir cap when the
before the temperature goes down below 90°C.

Notice

Collect the drained coolant with a proper container.

Notice

• Keep the coolant mixture ratio of 50:50 (water : anti-

freezer).

• Add the coolant until the water flows out through

the overflow hose.

Y220_06061