SsangYong Rexton. Manual - part 68

DI06-21

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Y220_06041

* Preceding Works:

- Draining of coolant

- Removal of V-belt

- Removal of cooling fan

- Removal of intake duct (air cleaner to turbo charger)

1. Gasket ...................................................... Replace

2. Water pump housing

3. Connector

4. Bolt ............................................................. 10 Nm

5. Thermostat

6. Seal

7. Coolant hose

Thermostat

DI06-22

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

1. Unscrew the bolts and remove the thermostat housing.

Installation Notice

2. Remove the thermostat.

3. Install in the reverse order of removal.

Tightening torque

10 ± 1.0 Nm

Y220_06042

Y220_06043

DI06-23

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Water Pump Housing

Preceding Works:

- Removal of water pump assembly

- Removal of thermostat assembly

1. Remove the heater hose.

2. Unscrew the bolts and remove the alternator.

Installation Notice

3. Unscrew the bolts and remove the alternator bracket.

Installation Notice

4. Unscrew the bolts and remove the water pump housing.

Installation Notice

Y220_06044

Y220_06045

Y220_06046

Y220_06047

Notice

• Be careful not to damage the O-ring in coolant outlet

pipe (cylinder head side).

• Remove the gasket residues from the sealing

surface and replace the gasket with new one.

5. Install in the reverse order of removal.

Tightening torque

25 ± 2.5 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

46 ± 4.6 Nm

DI06-24

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Radiator

Preceding Work: Draining of coolant

1. Lift up the vehicle and remove the skid plate.

2. Remove the clips and washers from bottom of radiator at

both sides.

3. Unscrew the bracket mounting bolts under the radiator

condenser.

Installation Notice

4. Disconnect the oil inlet and outlet hoses from bottom of

radiator.

Y220_06048

Y220_06049

Y220_06050

Y220_06051

Notice

Be careful not to damage the rubber bushing.

Notice

• Plug the radiator oil holes with caps.

• Replace the hose washers with new ones.

Tightening torque

10 ± 1.0 Nm