SsangYong Rexton. Manual - part 22

DI01-42

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

B. Remove the oil filter assembly mounting bolts.

C. Remove the oil filter assembly from the cylinder block.

Installation Notice

- Replace the oil filter gasket with new one.

7. Remove the belt tensioning device.

A. Remove the shock absorber lower mounting bolt.

Installation Notice

B. Remove the shock absorber upper mounting bolt.

Installation Notice

Y220_01066

Y220_01067

Y220_01068

Y220_01069

Notice

Be careful not to flow out the residual oil from the
engine. If flown out, immediately wipe it out.

Tightening torque

25 ± 2.5 Nm

Tightening torque

32 ± 3 Nm

Tightening torque

82 ± 6 Nm

DI01-43

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

B. Remove the power steering pump assembly from the

engine.

8. Remove the air conditioner compressor assembly.

A. Unscrew the bolts and remove the air conditioner

compressor assembly.

Installation Notice

C. Remove the belt tensioning device.

7. Remove the power steering pump assembly.

A. Remove the power steering pump mounting bolts.

Installation Notice

Y220_01070

Y220_01071

Y220_01072

Y220_01073

Notice

• To prevent the oil leaks, store the removed shock

absorber assembly with standing up.

• For air bleeding, pump the shock absorber around

3 times after installation.

• Be careful not to damage the rubber parts of the

shock absorber when removing.

• To prevent the oil leaks, remove the bolts from bottom

to top section. On the contrary, when installing,
tighten the bolts from top to bottom section.

Tightening torque

25 ± 2.5 Nm

Notice

Be careful not to flow out the oil.

Notice

To prevent the oil leaks, store the removed power
steering pump assembly with standing up.

Tightening torque

25 ± 2.5 Nm

DI01-44

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

9. Remove the PCV valve assembly.

A. Remove the PCV valve hose.

B. Unscrew the bolts and remove the air conditioner

mounting bracket.

Installation Notice

Y220_01074

Y220_01075

Y220_01076

Y220_01077

Front bolt

Side bolt

25 ± 2.5 Nm

25 ± 2.5 Nm

B. Remove the PCV valve hose connected to the engine

oil hose.

C. Unscrew the PCV valve mounting bolts and remove

the PCV valve assembly.

Installation Notice

Tightening torque

10 ± 1.0 Nm

DI01-45

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

10. Remove the oil dipstick tube assembly.

Unscrew the bracket bolts and remove the dipstick tube
with O-ring.

Installation Notice

Insert new O-ring into the oil dipstick tube before
installation.

Tightening torque

10 ± 1.0 Nm

Installation Notice

11. Remove the turbo charger assembly.

A. Unscrew the bolts and remove the oil supply pipe.

Installation Notice

B. Unscrew the bolts and remove the oil return pipe.

Installation Notice

• Make sure to install the gasket with correct direction.

Y220_01078

Y220_01079

Y220_01080

Y220_01081

Upper bolt (M19)

Lower bolt (M17)

25 ± 2.5 Nm

20 ± 2.0 Nm

Tightening torque

10 ± 1.0 Nm