SsangYong Rexton. Manual - part 19

DI01-30

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

Y220_01041

29. Remove the transmission mounting bolts and separate the engine assembly from the transmission assembly.

Note

1. Before unscrewing the transmission mounting

bolts, remove the starter motor.

Mounting  bolt

55 ± 5 Nm

Installation Notice

DI01-31

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

Y220_01042

30. Remove the engine assembly mounting nuts at both sides.

Installation Notice

Mounting  Nut

55 ± 5 Nm

32. Put the removed engine assembly on the safety stand.

Y220_01043

31. Hook the chain on the engine brackets and carefully

pull out the engine assembly from the vehicle by using
a hoist or crane.

DI01-32

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

COMPONENTS AND SPECIAL TOOLS

Y220_01044

Injector puller

Injector copper washer

puller

Valve remover/installer

Pulley lock/wrench

HP pump lock

HP pump bearing puller

Fuel pipe wrench

Sealing caps

Glow plug puller

Engine lock

DISASSEMBLY AND REASSEMBLY

DI01-33

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

Preparations and Preceding Works

1. Remove the cylinder block drain plug and seal and

completely drain the residual coolant from the cylinder
block.

Inspection Before Disassembly and
Reassembly

4. Loosen the oil drain plug and completely drain the engine

oil.

Y220_01045

Y220_01046

Y220_01047

Notice

Replace the seal with new one once removed.

2. When the fan belt is installed, gently pump the belt shock

absorber mounting bolt (M19) 3 times.

3. Take off the fan belt while pushing the mounting bolt (M19).

Drain plug

25 ± 2.5 Nm

Tightening torque

30 Nm