SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 324

 

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SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 324

 

 

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

116

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Clutch C2

(1) Sectional drawing of clutch C2

100a External disc carrier
101

Piston

105a External disc (1.8 mm)
105b External disc (2.8 mm)
105c External disc (4.0 mm)
105d Friction disc
106

Snap ring

107

Disc spring

L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake C2 discs with the order as shown in

(Figure 1).

3. Install the compressor (078) on external discs (105c) and

apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.

4. Determine the clearance (L) at three points between

external disc (105c) and snap ring (106) with feeler gauge.

• The snap ring (106) should be contacted to top of the

external disc carrier (83a) during installation.

5. adjust the clearance with proper snap rings if needed.

Specified clearance (L):

No. of dual face friction disc

- 3 : 2.3 ~ 2.7 mm
- 4 : 2.4 ~ 2.8 mm
- 5 : 2.5 ~ 2.9 mm
- 6 : 2.7 ~ 3.1 mm

Thickness of C2 snap ring: 2.3, 2.6, 2.9, 3.2, 3.5, 3.8 mm

(Figure 1)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

117

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Clutch C3

(1) Sectional drawing of clutch C3

37

Friction disc (2.1mm)

41a External disc (4.0mm)
41b External disc (2.8 mm)
41c External disc (1.8 mm)
44a External disc carrier
44c Piston
44g Snap ring
44h Disc spring
L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake C3 discs with the order as shown in

(Figure 1).

3. Install the compressor (078) on external discs (41a) and

apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.

4. Determine the clearance (L) at three points between

external disc (41a) and snap ring (44g) with feeler gauge.

• The snap ring (44g) should be contacted to top of the

external disc carrier (44a) during installation.

5. adjust the clearance with proper snap rings if needed.

Specified clearance (L):

No. of single face friction disc

 No. of dual face friction disc

- 3 : 2.3 ~ 2.7 mm

- 2.3 ~ 2.7 mm

- 4 : 2.4 ~ 2.8 mm

- 2.4 ~ 2.8 mm

- 5 : 2.5 ~ 2.9 mm

- 2.5 ~ 2.9 mm

Thickness of C3 snap ring: 2.0, 2.3, 2.6, 2.9, 3.2, 3.5 mm

(Figure 1)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

118

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Component

Number of friction plate

Single side disk

No single side disk

C1

C2

C3

B1

B2

B3

3

4

5

6

3

4

5

6

3

4

5

2

3

4

3

4

5

3

4

5

2.4 - 2.8 mm

2.6 - 3.0 mm

2.8 - 3.2 mm

2.9 - 3.3 mm

2.3 - 2.7 mm

2.4 - 2.8 mm

2.5 - 2.9 mm

2.2 - 2.6 mm

2.4 - 2.8 mm

2.6 - 3.0 mm

2.7 - 3.1 mm

3.0 - 3.4 mm

3.3 - 3.7 mm

3.6 - 4.0 mm

2.3 - 2.7 mm

2.4 - 2.8 mm

2.5 - 2.9 mm

2.7 - 3.1 mm

2.3 - 2.7 mm

2.4 - 2.8 mm

2.5 - 2.9 mm

2.3 - 2.7 mm

2.7 - 3.1 mm

3.0 - 3.4 mm

1.9 - 2.3 mm

2.0 - 2.5 mm

2.0 - 2.4 mm

1.0 - 1.4 mm

1.0 - 1.4 mm

1.0 - 1.4 mm

 [Notice]

1) Approximately 1,200 Nm must be applied to keep the piston

down (B1, B2, C1, C2, C3)

2) 10 Nm is to be applied for “B3”

 [Notice]

* Free play of each disc - This value is measured by special

tool(208 589 00 21 00)

- Exept “B3”

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

119

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

C1

C2

C3

B1

B2

B3

722.6
Shift member

Circlip thickness
in mm

Circlip part number

Clearance spec.
in mm
# frictions/spec

2.6

2.9

3.2

3.5

3.8

2.3

2.6

2.9

3.2

3.5

2.0

2.3

2.6

2.9

3.2

2.6

2.9

3.2

3.5

3.8

2.9

3.2

3.5

3.8

4.1

3.2

3.5

3.8

4.1

4.4

4.7

140 994 87 40

140 994 88 40

140 994 89 40

140 994 29 35

140 994 30 35

140 994 92 40

140 994 93 40

140 994 94 40

140 994 32 35

140 994 33 35

140 994 99 40

140 994 10 35

140 994 11 35

140 994 35 35

140 994 36 35

140 994 87 40

140 994 88 40

140 994 89 40

140 994 29 35

140 994 30 35

140 994 63 35

140 994 62 35

140 994 61 35

140 994 60 35

140 994 59 35

140 994 15 35

140 994 16 35

140 994 17 35

140 994 41 35

140 994 42 35

140 994 43 35

(3) 0.5 - 1.8

(4) 0.5 - 1.8

(5) 0.5 - 1.9

(6) 0.5 - 2.0

(3) 0.7 - 1.7

(4) 0.7 - 1.7

(5) 0.7 - 1.8

(3) 0.7 - 1.9

(4) 0.7 - 1.9

(5) 0.7 - 2.0

(2) 0.5 - 1.7

(3) 0.5 - 1.7

(4) 0.5 - 1.8

(4) 0.2 - 1.3

(5) 0.2 - 1.4

(ALL) 1.0 - 1.4

 

 

 

 

 

 

 

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