SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 295

 

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SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 295

 

 

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

28

FFH & PTC

STAVIC - 2004.09

3B

Fan wheel or combustion air fan motor blocked (frozen,
contaminated, stiff, cable harness scrapes on shaft end, …)

• Eliminate blockage

• Measure speed of combustion air fan motor:

- dismantle combustion air fan

- check with 8.2 V + 0.2 V, to do so, unclip the cable 0.75

2

black from chamber 13 of the 14-pin connector and the
cable 0.75

2

  brown from chamber 14. Apply marking (white

paint) to the fan wheel and measure speed with contactless
speed meter.

If the measured speed is outside a range of 8,800 rpm to
10,400 rpm, then replace the combustion fan. If the mea-
sured speed is within a range of 8800 rpm to 10400 rpm,
then replace the controller.

• Check cable harness for this component for damage and

through current

• Check plug-in connection, replace component if necessary

• Fan wheel or combustion air fan motor blocked

(contaminated, stiff)

• Check cable harness of this component for damage, if neces-

sary replace component

• Check whether the lead to this component has a short-circuit

to GND, if not, check component for ground contact, if neces-
sary replace controller

• Check cable harness to the external component for damage

and through current and replace external component if neces-
sary

• Check cable harness to the external component for damage

and through current

• Check plug-in connection, replace external component if

necessary

• Check whether lead to this component has short-circuit to

+Ub, if not, check component for ground contact, replace
controller if necessary

Too many start attempts, the controller is locked

• Delete the fault memory to release the controller

• Check fuel quantity and fuel supply

• During start (no flame formed yet), the flame sensor reports

temperature value too high for too long

• Check exhaust and combustion air

• Check flame sensor

Remedies

Trouble Description

Trouble

Code

30

31

32

34

47

48

49

50

51

Speed of combustion fan motor out-
side tolerable range

Burner motor interruption

Overload, short-circuit or ground
contact, burner motor

Burner motor output defect

Overload, short-circuit or ground
contact, fuel pump

Fuel pump interruption

Fuel pump output defect

Operating block because too many
start attempts in vain (10 start
attempts, also one start repeat for
every start attempt)

Time exceeded for cold blowing

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

29

FFH & PTC

STAVIC - 2004.09

3B

• Check exhaust and combustion air system

• Check fuel quantity and fuel supply

• Clean or replace sieve used in fitting of fuel pump

Fault(because no more start attempt allowed )

• Check exhaust and combustion air system

• Check fuel quantity and fuel supply

• Check flame sensor - see trouble code 64 and 65

• Check cable harness to this component for damage and through

current

• Check plug-in connection

• Check sensor resistance value, replace component if necessary

• Check cable harness to this component for damage

• Check sensor resistance value, replace external component if

necessary

• Check cable harness to this component for damage and

through current

• Check plug-in connection

• Check sensor resistance value, replace component if necessary

• Check cable harness to this component for damage

• Check sensor resistance value, replace external component if

necessary

• Check cable harness to this component for damage and through

current

• Check plug-in connection

• Check sensor resistance value, replace component if necessary

• Check cable harness to this component for damage

• Check sensor resistance value, replace external component if

necessary

• Replace controller

• Replace controller

• Replace controller

• Check CAN interface

• Replace controller

52

53

54

56

60

61

64

65

71

72

74

87

88

89

90

Safety time exceeded

Flame aborted from “power” stage

Flame aborted from “large” stage

Flame aborted from “small” stage

Control overheating sensor interrup-
tion

Short circuit or ground contact con-
trol overheating sensor

Flame sensor interruption

Short circuit flame sensor

Surface sensor interruption

Short circuit surface sensor

Overheating hardware defect, operating
block

Internal temperature sensor short-circuit

Internal temperature sensor interruption

CAN error

Watch dog reset

Remedies

Trouble Description

Trouble

Code

W a r n i n g

In the case of flame aborted in “power”, “large” and “small”
stage and with still tolerable start attempts, the heater proceeds
with a new start or with subsequent start repeat. If the new
start or start repeat is successful, the trouble code display goes
off.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

30

FFH & PTC

STAVIC - 2004.09

3B

• Replace controller

• Replace controller

• Replace controller

• Remedy short-circuit of the component to +Ub to GND, replace

controller if necessary

• Replace controller

• Replace controller

• Replace controller

• Replace controller

• Replace controller

91

92

93

94

95

96

97

98

99

Too many resets

ROM error

RAM error

Transistor fault occurs too frequently
- operation block

Software stack overflow

No valid process, operation lock

Resonator/quartz faulty,
wrong processor cycle

Main relay faulty

EEPROM error

Remedies

Trouble Description

Trouble

Code

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

31

FFH & PTC

STAVIC - 2004.09

3B

General Trouble Causes and Remedies

Change the radiatior

Change the coolant auxiliary tank

Change heater core

Check the condition of hose and changing clamp

Change the hose

Change the gasket

Change the water pump

Change the water inlet cap gasket

Change the thermostat sealing

Fasten the bolt to specified torque

Change the head gasket

Add coolant

Check the density coolant (Anti-freezer)

Check the bent area of hose or change if needed

Change thermostat

Change water pump

Change radiator

Change coolant auxiliary tank or tank cap

Change cylinder head or cylinder block

Clean the coolant flow line

Clean the radiator core

Change or check the cooling fan

Chaange the sensor and related area

Change the thermostat

Change or check the cooling fan

Change the sensor and related area

Remedies

Causes

Condition

Low coolant

level

Coolant leakage

Leakage in coolant auxiliary tank

Leakage in heater core

Leakage in joint junction of coolant hose

Leakage in defective coolant hose

Leakage in water pump gasket

Leakage in water pump sealing

Leakage in water inlet cap

Leakagein thermostat housing

Insufficient tightening torque of cylinder head bolt

Damaged cylinder head gasket

The coolant leakage (Check the coolant level)

excessive anti-freezer

Bad coolant hose condition

Defective themostat

Defective water pump

Defective radiator

Defective coolant auxiliary tank or tank cap

Crack in cylinder head or in cylinder block

Clogged water flow in cylinder head or block

Clogged water flow in radiator core

Defective cooling fan

Defective temp.sensor, wiring, and lamp cluster

Defective thermostat

Defective cooling fan

Defective tem.sensor, wiring, and lamp cluster

Abnormally

high coolant

temperature

Abnormally

loow coolant

temperature

 

 

 

 

 

 

 

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