SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 86

DI02-19

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

7. Remove the camshaft bearing cap bolts so that the

tightening force can be relieved evenly.

• Intake: #1, #3, #6

• Exhaust: #7, #9, #12

* However, there is no specific removal sequence.

5. Remove the chain tensioner.

6. Hold the camshafts and remove the intake camshaft

sprocket and exhaust camshaft sprocket.

4. Mark on the intake camshaft sprocket and exhaust

camshaft sprocket for timing setting during installation.

Intake

Exhaust

DI02-20

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

• Intake: #2, #4, #5

• Exhaust: #8, #10, #11

* Do not remove the bolts at a time completely. Remove

them step by step evenly.

8. Remove the intake and exhaust camshafts from the

cylinder head.

9. Remove the finger follower and the HLA device.

Notice

Avoid contact with hot metal parts when removing
the HLA device immediately after stopping the
engine.

DI02-21

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

1. Install the HLA device and finger follower. Check the HLA

device with the diagnosis procedures before installation.

2. Place the bearing cap with the OT marks on both

camshafts facing upward.

3. Tighten the camshaft bearing cap bolts.

• Intake: #2, #4, #5

• Exhaust: #8, #10, #11

• Intake: #1, #3, #6

• Exhaust: #7, #9, #12

Installation Notice

Tightening torque

25 Nm

Installation

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

8

9

10

11

12

Notice

• Put the cylinder head on the locating pins.

Notice

• Apply the sealant on the cap (#12) for the vacuum

pump when installing.

• Apply the oil on the bearing journals before

installation.

• Check the finger follower positions and align if

needed.

Intake

Exhaust

DI02-22

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

6. Install the chain tensioner.

Installation Notice

4. Install the intake and exhaust camshaft sprockets and

the timing chain.

Installation Notice

Tightening torque

25 Nm + 90° + 10°

5. Rotate the crankshaft pulley two revolutions and ensure

that the OT mark on the crankshaft pulley and the OT
mark on the camshaft pulley are aligned.

Tightening torque

80 ± 8.0 Nm

Notice

If the markings are not aligned, reinstall the cylinder
head.

•

If the sprocket bolt is stretched over 0.9 mm, replace
it with new one.

•

Always install the intake camshaft sprocket first.

•

Ensure that the markings on camshaft sprocket and
timing chain are aligned.

•

Make sure that the timing chain is securely seated
on the guide rail.