SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 84

DI02-11

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

14. Install the chain tensioner.

Installation Notice

17. Tighten the cylinder head cover bolts.

Installation Notice

•

Apply the sealant to the bolts for the vacuum pump
and the timing chain cover.

15. Install the cylinder head cover assembly.

16. Install the rubber gasket.

18. Check the mating surface of the #12 bearing cap and the

cylinder head for contacting.

19. Check if the O-ring is installed in the vacuum pump.

20. Install the vacuum pump with the key groove aligned.

21. Tighten the vacuum pump mounting bolts.

Installation Notice

Tightening torque

65 ± 5 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

DI02-12

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

22. Install the PCV valve assembly on the cylinder head.

Installation Notice

24. Remove the protective caps and install the new fuel supply

pipes.

23. Engage the engine oil hose and the PCV valve hose.

Notice

•

To keep the cleanness and protect the components,
the fuel pipes should be replaced with new ones.

•

Be careful not to be mixed the fuel pipes because
the pipe appearance of #1 and #3 cylinders and #2
and #4 are same each other.

Tightening torque

10 ± 1.0 Nm

DI02-13

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

1. Remove the cylinder head assembly.

Intake/Exhaust - Removal/Installation

2. Install the removed cylinder head on the assembly board

(special tool) and set the supporting bar and lever (special
tool) on the cylinder head.

3. Push the valve spring seat down with the lever and remove

the valve cotter, valve seat and valve spring.

4. Remove the valves from the cylinder head.

DI02-14

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

Special Tools and Equipment

Name and Part Number

Application

Compression pressure measur-
ing adapter and gauge

Y99220092B

Pressure plate
(cylinder head pressure leakage
test)

Pressure plate
(intake camshaft pressure leakage
test

Pressure plate
(exhaust camshaft pressure leak-
age test)