SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 76

DI0A-40

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GENERAL INFORMATION

DI ENG SM - 2004.9

ENGINE SERIAL NUMBER

Diesel Engine (D27DT)

The engine number is stamped on the lower area of cylinder
block behind the compressor.

MANUFACTURER’S PLATE

1. Type Approval No.

2. Vehicle Identification No.

Gasoline Engine (3.2L DOHC)

• The engine number is stamped on the lower rear side of

the alternator.

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GENERAL INFORMATION

DI ENG SM - 2004.9

TRANSMISSION & TRANSFER CASE
NUMBER

Manual

The transmission label is affixed on the upper area of clutch
housing.

Automatic

The transmisson label is affixed on the right area of transmis-
sion housing.

Transfer Case

The transfer case label is affixed on the transfer case housing.

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GENERAL INFORMATION

DI ENG SM - 2004.9

Abbreviation of small
group and page

Vehicle model

Describes information on the manual
like modification, application date,
applicable V.I.N

Describes small group name, model
and publication date

Bolded: Notice, Installation Notice,

Note

HOW TO USE AND MAINTAIN WORKSHOP MANUAL

CONSISTS OF WORKSHOP
MANUAL

1. Group: The manual is divided in large group like

engine, transmission, axle and others and this group
is also divided in small group by vehicle state.

2. Small group: Each small group consists of general,

vehicle service, unit repair and special tool usage.

MANUAL DESCRIPTION

•

The contents of the manual consist of operational
principle of system, specifications, diagnosis, removal/
installation on vehicle, inspections, disassembly/
assembly of removed assembly, special tool usage.
Not providing simple removal/installation information
but focused on to describe much more functions, roles
and principles of system.

•

Every automotive term like part name on the manual
is the same in parts catalog, technical bulletin and
drawings to avoid confusion among them.

 Consists of Small Group

1. Contents: In small group, included subjects and

detailed subjects are described in.

2. General: In the general, summary of the small group

(assembly), function and operational principle,
specifications, structure and components, diagnosis
and circuit diagram are described in.

3. Vehicle service: Service works on the vehicle like

replacement of parts and inspection repairs are
described in the order of repair works with actual
photos and illustrations. Also cautions in service
works, references and inspection methods after
completion of service are described in.

4. Disassembly and assembly of unit assembly:

Detailed service works like disassembly, inspection,
adjustment and assembly on removed component
(assembly) are described in with systematic contents
and photo illustration.

DI01-1

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ENGINE ASSEMBLY

DI ENG SM - 2004.9

ENGINE ASSEMBLY

 00

SECTION DI01

Table of Contents

STRUCTURE AND FUNCTION DESCRIPTIONS ........ DI01-2

D27DT engine ........................................................ DI01-2

Engine performance curve ..................................... DI01-7

General diagnosis ................................................... DI01-9

DIAGNOSTIC INFORMATION AND PROCEDURE .. DI01-14

Oil leak diagnosis .................................................. DI01-14

Compression pressure test .................................. DI01-15

Cylinder pressure leakage test ............................ DI01-17

Tightening torque .................................................. DI01-18

 REMOVAL AND INSTALLATION .............................. DI01-21

Engine mounting ................................................... DI01-21

Engine assembly - removal .................................. DI01-22

DISASSEMBLY AND REASSEMBLY ........................ DI01-34

Components and special tools ............................. DI01-34

Inspection before disassembly and reassembly .. DI01-35

Engine accessories .............................................. DI01-36

Engine overhaul .................................................... DI01-50