SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 22

1B-72

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

12. Check the camshaft timing.

The sprocket bolt is designed to be used only once, so
replace with new one.

11. Install the chain tensioner.

Installation Notice

10. Install the chain to the exhaust camshaft sprocket and

install it to the camshaft.

Installation Notice

Tightening torque

1st  step: 18 ~ 22 Nm

(13 ~ 16 lb-ft)

2nd step: 90° ± 5°

Tightening torque

40 Nm (30 lb-ft)

72 ~ 88 Nm

(53 ~ 65 lb-ft)

Screw plug

Tensioner

assembly

1B-73

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EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSLENG SM - 2005.7

VALVE SPRING

Preceding Work: Removal of camshaft

Removal of spark plug

1. Valve cotter

2. Upper retainer

3. Valve spring ............. Check, replace if necessary

4. Valve stem seal

5. Lower retainer

6. Connecting hose .... A9911 0012B (DW 110-090)

7. Thrust piece ........... A9917 0121B (111 589 25 63 00)

8. Lever pusher ........... A9917 0111B (111 589 18 61 00)

9. Supporting bar ........ A9917 0101B (111 589 01 59 00)

1B-74

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

Tools Required

A9917 0101B (111 589 01 59 00)

Supporting Bar

A9917 0111B (111 589 18 61 00)

Lever Pusher

A9917 0121B (111 589 25 63 00)

Thrust Piece

A9910 0150B (602 589 00 40 00)

Engine Lock

A9911 0012B (DW 110-090)

Connecting Hose

2. Turn the crankshaft to position the each cylinder piston

at TDC.

Notice

•

Remove the valve spring only at TDC.

•

Always rotate the crankshaft by holding the chain
to prevent from timing chain damage and tangling,
and for smooth rotation.

3. Remove the valve tappet (1) using the valve tappet remover.

4. Install the connecting hose A9911 0012B (DW 110-090)

to the spark plug hole.

Mark on The Vibration Damper

Cylinder

OT

120°

240°

1, 6

2, 5

3, 4

Tightening torque

22.5 ~ 27.5 Nm

(16.6 ~ 20.3 lb-ft)

Removal & Installation Procedure

1. Place the supporting bar A9917 0101B (111 589 01 59

00) (12) at the camshaft bearing cap and tighten them
with the bearing cap bolt.

Installation Notice

1B-75

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EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSLENG SM - 2005.7

5. Install the engine lock to the ring gear to prevent the

crankshaft from rotating.

6. Blow up with compressed air.

12. Remove the valve stem seal (4).

Notice

Check the valve stem seal for damage and replace if
necessary.

13. Remove the lower retainer (5).

Notice

Check the retainer for damages and replace with a
new one if necessary.

14. Installation should follow the removal procedure in the

reverse order.

7. Install the lever pusher A9917 0111B (111 589 18 61 00)

(8) and the thrust piece 111 589 25 63 00 (7).

8. Mount the thrust piece A9917 0121B (111 589 25 03 00)

(7) vertically to the valve spring retainer (2).

9. Press the valve spring (3) by using the lever pusher A9917

0111B (111 589 18 61 00) (8).

10. Remove the valve cotter (1) using the pincette.

11. Remove the upper retainer (2) and the valve spring (3).