SsangYong Korando III (2010 year). Manual - part 28

02-3

0000-00

Unit

Description

Specification

Remark

Cylinder head

Height

131.9 to 132.1mm

Flatness

below 0.1mm

Valve protrusion

Intake Valve

0.1~0.7mm

Exhaust Valve

0.1~0.7mm

Flatness on 

manifold side

Intake manifold

0.08mm

Exhaust manifold

0.08mm

Mass balance 

shaft (MBU)

Backlash

0.05 to 0.15mm

Connecting rod

End play

0.5 to 1.5mm

Camshaft

Axial end play

Intake

0.1~0.35mm

Exhaust

0.1~0.35mm

Camshaft position 

sensor

Distance between Camshaft position 

sensor and sprocket

0.20 to 1.80mm

Valve

밸브와 피스톤 

간극

Intake

약 0.7mm

Exhaust

약 0.8mm

Valve recess

Intake

0.1~0.7mm

Exhaust

실린더 블록

피스톤 돌출량

0.475 to 0.745mm

피스톤 링

TOP 링 엔드 갭

0.20 to 0.35mm

2nd 링 엔드 갭

0.35 to 0.50mm

3rd 링 엔드 갭

0.2 to 0.40mm

옵셋 (off-set)

0.3mm

헤드 가스켓

피스톤 돌출량

0.475~0.540

1.2t

0.541~0.649

1.3t

0.650~0.745

1.4t

1. SPECIFICATION

Unit

Description

Cylinder head

Height

Flatness

Valve protrusion

Intake Valve

Exhaust Valve

Flatness on 

manifold side

Intake manifold

0.08mm

Exhaust manifold

0.08mm

Mass balance 

shaft (MBU)

Backlash

Connecting rod

End play

Camshaft

Axial end play

Intake

0.1 to 0.35mm

Exhaust

0.1 to 0.35mm

Camshaft position 

sensor

Distance between Camshaft position 

sensor and sprocket

Valve

Clearance 

between valve 

and piston

Intake

Approx. 0.7mm

Exhaust

Approx. 0.8mm

Valve recess

Intake

0.6 to 1.0mm

Exhaust

0.6 to 1.0mm

Cylinder block

Piston protrusion

Piston ring

TOP ring end gap

2nd ring end gap

3rd ring end gap

Offset

Head gasket

Piston protrusion

0.475~0.540

1.2t

0.541~0.649

1.3t

0.650~0.745

1.4t

02-4

2. TIGHTENING TORQUE

Component

Size

Quantity

Tightening torque 

(Nm)

Remark

(Total torque)

Main bearing cap

M12×82

10

55 ± 5Nm,

180˚

Not re-usable

Connecting rod cap

M9×52

8

40 ± 5Nm,

90˚ ± 10˚

50~80Nm

Crankshaft rear cover

M6×20

6

10 ± 1Nm

-

Oil pump

M8×35

3

25 ± 2.5Nm

-

Flywheel

M10×22

8

45 ± 5Nm,

90˚ ± 10˚

Not re-usable

Isolation damper center 

bolt

M18×50

1

200 ± 20Nm,

180˚ ± 20˚

660~720Nm

Not re-usable

Oil pan

M6×20

18

10 ± 1Nm

-

M6×35

2

10 ± 1Nm

-

M6×85

2

10 ± 1Nm

-

M6×120

2

10 ± 1Nm

-

M8×40

2

25 ± 2.5Nm

-

HP pump main nut

M14×1.5-8-1

1

650 ± 5Nm

-

HP pump mounting bolt

M8×55

3

25 ± 2.5Nm

-

Cylinder head

M13×150

12

85Nm

270° ± 10°

-

Camshaft cap

M6×30

16

10 ± 1Nm

-

M8×60

4

25 ± 2.5Nm

-

Exhaust stud bolt

10

15 ± 1.5Nm

-

Exhaust sprocket bolt

M11×40

1

30 ± 3Nm

-

Chain tensioner screw 

plug

M38×1.5

1

25 ± 2.5Nm

-

Coolant temperature 

sensor

1

20 ± 2.0Nm

-

Belt auto tensioner

M8×30(LOW)

1

25 ± 2.5Nm

-

M10×75(Upper)

1

55 ± 5.5Nm

-

Coolant pump

M6×50

7

10 ± 1.0Nm

-

02-5

0000-00

품명

규격

볼트 

수량

규정토오크(Nm)

비고

(총 토오크)

Knock sensor

M8×28

2

20 ± 5Nm

-

Cam position sensor

M8×14

1

10 ~ 14Nm

-

T-MAP pressure sensor

M6×20

1

10 ± 1Nm

-

Exhaust manifold

M8

10

40 ± 4Nm

-

Turbocharger

M8

3

25 ± 2.5Nm

-

T/C support bracket bolt

1

25 ± 2.5Nm

-

T/C support bracket bolt

M8

1

25 ± 2.5Nm

-

T/C oil supply pipe

M6(block side)

1

10 ± 1.0Nm

-

M6(turbo side)

1

17 ± 2.0Nm

-

T/C oil return pipe

M6×16

(turbo side)

2

10 ± 1Nm

-

M6×16

(block side)

2

10 ± 1Nm

-

EGR valve

M8×22

3

25 ± 2.5Nm

-

EGR pipe bolt (Intake 

side)

M6×25

2

10 ± 1Nm

-

EGR pipe bolt (EGR 

cooler side)

M8×16

2

25 ± 2.5Nm

-

Component

Size

Quantity

Tightening torque 

(Nm)

Remark

(Total torque)

Hot water inlet pipe

M6×12

2

10 ± 1Nm

-

Alternator

M10×90

1

25 ± 2.5Nm

Lower

M10×116

1

46 ± 4.6Nm

Upper

A/C compressor

M8×85

4

25 ± 2.5Nm

-

A/C bracket

M6×25

4

10 ± 1Nm

-

Intake manifold

M8×35

2

25 ± 2.5Nm

-

M8×110

6

25 ± 2.5Nm

-

Oil filter module

M8×40

6

25 ± 2.5Nm

-

M8×20

1

25 ± 2.5Nm

-

M8×140

2

25 ± 2.5Nm

-

02-6

품명

규격

볼트 

수량

규정토오크(Nm)

비고

(총 토오크)

Oil gauge tube

M6×16

1

10 ± 1Nm

-

Oil filter cap

1

25 ± 2.5Nm

-

Fuel rail

M8×35

2

25 ± 2.5Nm

-

Injector clamp bolt

M6×60

2

9 ± 1.0Nm

130˚ + 10˚

-

High pressure pipe 

(between HP pump and 

fuel rail)

M17

1

30 ± 3Nm

-

High pressure pipe 

(between fuel rail and 

injector)

M17

4

30 ± 3Nm

-

Crank position sensor

M5×14

1

8 ± 0.4Nm

-

Main wiring

M6×16

5

10 ± 1Nm

-

Intake duct

M8x25

3

25 ± 2.5Nm

-

Power steering pump

M8×100

3

25 ± 2.5Nm

-

Mass balance shaft 

(MBU)

M8×45

6

30 ± 3Nm

-

Cylinder head front cover

M6×10

5

10 ± 1Nm

-

품명

규격

볼트 

수량

규정토오크(Nm)

비고

(총 토오크)

Timing gear case cover

M6×40

7

10 ± 1Nm

-

M6×45

1

10 ± 1Nm

-

M6×50

3

10 ± 1Nm

-

Cylinder head cover

M6×35

21

10 ± 1Nm

-

Component

Size

Quantity

Tightening torque 

(Nm)

Remark

(Total torque)

Idle pulley/Tensioner 

pulley

1

45 ± 4.5Nm

-

Glow plug

M5

4

20 ± 2Nm

-

Vacuum pump

M8×25

3

10 ± 1Nm

-