SsangYong Korando II (1996-2006 year). Manual - part 323

AUTOMATIC TRANSMISSION  5A-195

SSANGYONG  MY2002

19. Holding the separator plate to the upper valve

body to prevent the check balls from falling out,
install the upper valve body on the lower valve
body. Install all screws finger tight then tighten
the screws to specification in the prescribed
sequence.

Installation Notice

•

The wiring loom ground wire eyelet terminal is
secured beneath the solenoid 1 retainer.

16. Install the reverse lockout valve, spring, plug and

retaining plate. Ensure that the valve is correctly
oriented.

17. Position the five nylon ball checks in the upper

valve body.

18. Fit the upper valve body gasket. Install the

separator plate over the upper valve body.

KAA5A830

KAA5A840

KAA5A1V0

Tightening Torque

11 - 16 N•m

(8 - 12 lb-ft)

20. Install solenoids 1, 2, 3, 4 and 6. Ensure the

solenoid is firmly secured by the retainer and that
the screw is tightened to specification.

Installation Notice

8 - 12 N•m

(71 - 106 lb-in)

5A-196  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

21. Install solenoid 5. Ensure that the solenoid is

pushed firmly into the valve body by the retainer
and that the screw is tightened to specification.

Installation Notice

22. Install the detent spring assembly (spring, support

plate and screw), ensuring that the screw is tight-
ened to specification. Check the spring for wear
or damage.

Installation Notice

23. Install the manual shift valve.

Notice: Be aware that the manual valve will fall out
of the valve body.

24. A l i g n   t h e   v a l v e   b o d y   a s s e m b l y   o n   t h e

transmission case and install the manual valve
lever to manual valve link. Fit the long end of the
link to the manual valve first. Install the securing
bolts and tighten to specification in the specified
sequence.

Installation Notice

KAA5A1Y0

KAA5A1X0

KAA5A1Z0

KAA5A1W0

Tightening Torque

8 - 12 N•m

(71 - 106 lb-in)

Tightening Torque

20 - 22 N•m

(15 - 16 lb-ft)

Tightening Torque

8 - 13 N•m

(71 - 115 lb-in)

AUTOMATIC TRANSMISSION  5A-197

SSANGYONG  MY2002

2. Carefully assemble the oil filter to the valve body.

The spigot must not lean on one side while being
fitted.

3. Secure the oil filter assembly with the retainer.

4. Check that the magnet is located in the dimple in

the corner of the oil pan.

5. Assemble the gasket on the pan lip. The gasket

must be free of any distortion when installed.

25. Check the alignment of the detent roller and the

manual lever quadrant.

26. Connect the solenoid wiring as detailed below:

Solenoid 1 - red

Solenoid 2 - bIue

Solenoid 3 - yellow

Solenoid 4 - orange

Solenoid 5 - green

Solenoid 6 - violet

Notice: All hardware must be correctly installed and
torqued to specification.

Oil Filter and Pan Assembly

Notice:

•

R e p l a c e   t h e   f i l t e r   w h e n e v e r   r e b u i l d i n g   a
transmission where a significant amount of
mechanical damage has occurred.

•

To aid the assembly of the pan gasket, use a small
amount of Vaseline at the pan/gasket interface. This
ensures that the gasket remains on the pan ridge.
Do not over torque pan bolts as this may distort
the pan and cause leaks.

•

Ensure that the internal line pressure plus in the
valve body is fitted.

1. Lubricate the oil filter sealing ring with automatic

transmission fluid.

KAA5A2B0

KAA5A2A0

KAA5A510

5A-198  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

Torque Converter and Housing Assembly

1. Locate the torque converter housing on the trans-

mission main case.

2. Apply additional Loctite 202 or equivalent as

required to the converter housing to case bolts.
Install and tighten bolts to specification.

Installation Notice

•

All the hardware must be correctly installed and
torqued to specification.

3. Fit the converter ensuring that the tangs are

engaged in the pump gear. Ensure that the tangs
do not contact the pump seal.

Output Flange Assembly (2WD Mode)

1. Position the transmission detent lever into the park

position and lock the output shaft.

2. Clear the threads on the output shaft and apply

Loctite 243 or equivalent as required to threads.

3. Install the flange, ‘O’ ring and torque the nut to

specification.

Installation Notice

6. Fit the oil pan assembly to the transmission case

and tighten the securing bolts to specification and
sequence. Do not over torque.

Installation Notice

KAA5A2C0

KAA5A2D0

KAA5A040

Tightening Torque

4 - 6 N•m

(35 - 53 lb-in)

Tightening Torque

54 - 68 N•m

(40 - 50 lb-ft)

Tightening Torque

35  N•m (26 lb-ft)