SsangYong Korando II (1996-2006 year). Manual - part 322

AUTOMATIC TRANSMISSION  5A-191

SSANGYONG  MY2002

24. Install the pump and cover assembly over the

input shaft being careful not to damage the sealing
rings. Apply additional Loctite 202 or equivalent
as required to the pump cover to case bolts.
Install and tighten bolts to specification.

Installation Notice

KAA5A1M0

Tightening Torque

24 - 34 N•m

(18 - 25 lb-ft)

25. Check that the transmission end float is 0.50 -

0.65 mm. If the unshimmed end float clearance is
greater than specification, shims are to be placed
between the No. 4 bearing and the input shaft
bearing surface. If the end float clearance is less
than 0.5 mm then the transmission has been
assembled incorrectly or the parts are out of
specification.

26. Perform the following steps to check the end float :

a. Attach a dial indicator to the front of the trans-

mission case with the stylus resting on the end
of the input shaft.

b. Apply a force of approximately 250 N or 25 kg

to the input shaft.

c. Zero the dial indicator.

d. Place a small lever behind the forward clutch

cylinder and lever the cylinder forward.

e. The measurement recorded on the dial indicator

is the transmission end float or clearance be-
tween the No. 4 bearing and the converter sup-
port tube.

27. On completion of this procedure, adjust the front

and rear bands to specifications. Refer to “Front
and Rear Band Adjustment” in this section.

KAA5A1N0

5A-192  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

Valve Body

Notice:

•

Do not wash the nose of solenoids in solvent.

•

Be aware of ball positions in the upper valve body.

•

Be aware of 1 - 2 and 3 - 4 shift valve positions,
they can be swapped.

•

Check the 4 - 3 sequence valve and spring
orientation.

•

Check that the 12 mm ball is in the lower body.

•

Check the line pressure relief valve for swarf, and
be aware of replacing the shims.

•

When servicing the transmission, ensure that the
solenoid 5 damper spring is not broken.

•

Locate the detent spring central to the detent lever.

•

Wash the upper and lower valve bodies thoroughly
with cleansing solvent and blow dry.

•

Check the valve body cavities, ports and holes for
damage or obstructions.

•

The orifices in the valve body are for stability and
safeguard. Do not drill them larger.

•

Thoroughly wash all loose components.

•

Check that all valves slide freely in their location.

1. Install the detent lever locating pin

2. Install the Band Apply Regulator (BAR) valve,

springs, plunger and retaining pin.

3. Install the line pressure relief valve, tapered end

first, spring and disc. Secure with the retaining pin.

KAA5A1O0

KAA5A1P0

AUTOMATIC TRANSMISSION  5A-193

SSANGYONG  MY2002

6. Install the 1 - 2 shift valve, plug and retaining pin.

7. Install the 2 - 3 shift valve and retaining pin.

4. Install the solenoid 5 damper guide and spring,

piston and retaining pin.

5. Install the 4 - 3 sequence valve, spring, plug and

retaining plate.

KAA5A1R0

KAA5A1Q0

KAA5A860

KAA5A870

5A-194  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

8. Install the 3 - 4 shift valve and retaining pin.

9. Install the Clutch Apply Regulator (CAR) valve,

springs, plunger and retaining pin.

10. Install the solenoid supply valve, spring and

retaining plate.

Notice: This aluminum valve is easily damaged.

11. Install solenoid 6 plunger, spring and retaining

pin.

12. Position the third feed ball (large nylon) in the valve

body and install the solenoid 6 filter.

13. Check the separator plate for burrs and damage.

R e p a i r   o r   r e p l a c e   t h e   s e p a r a t o r   p l a t e   a s
necessary.

14. Check the upper and lower valve body gaskets

for damage. Replace the gaskets as necessary.

15. Install the lower valve body gasket on the lower

valve body.

KAA5A1S0

KAA5A1T0

KAA5A1U0

KAA5A850