SsangYong Korando II (1996-2006 year). Manual - part 246

SSANGYONG MY2002

4E-22  REAR BRAKES

UNIT REPAIR

WHEEL CYLINDER

Disassembly Procedure

1. Remove the upper brake return spring and remove

the wheel cylinder with pulling the upper lining
outside.

2. Disassembly the wheel cylinder assembly.

•

Remove the dust boot and do not reuse them
(1).

•

Remove the piston (2).

•

Remove the piston cup and do not reuse it (3).

•

Remove the spring assembly (4).

•

Remove the bleeder screw (5).

3. Clean all the parts with the denatured alcohol. Dry

the parts with unlubricated compressed air.

Bleeder Screw

7 - 10 N•m

(62 - 89 lb-in)

8 - 12 N•m

(71 - 106 lb-in)

Wheel Cylinder

Mounting Bolt

Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly.

4. Installation should follow the removal procedure

in the reverse order.

5. Tighten the bleeder screw and wheel cylinder as

specified torque.

YAD4C460

YAD4C470

YAD4C480

REAR BRAKES  4E-23

SSANGYONG MY2002

2. Pull out the lever pin (arrow) and Disconnect the

the parking brake lever and the adjuster lever.

3. Installation should follow the removal procedure

in the reverse order.

YAD4C500

PARKING BRAKE LEVER

1. Disconnect the parking brake lever and the

adjuster lever from the lining.

YAD4C490

SSANGYONG MY2002

4E-24  REAR BRAKES

14

20

70

-

Brake Hose Bolt

Caliper Guide Bolt

Caliper Mounting Bolts

Splash Shield-to-Knuckle Bolts

N • m

Application

Lb-In

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Lb-Ft

19

27

95

6

-

-

-

53

SECTION 4F

ANTILOCK BRAKE SYSTEM AND

TRACTION CONTROL SYSTEM

TABLE OF CONTENTS

General Description and System Opertion .......... 4F-3

Basic Knowledge Required ................................... 4F-3

ABS System Components ................................... 4F-3

Traction Control System (TCS) Description ........... 4F-3

EBD System ........................................................ 4F-5

EBD Failure Matrix ............................................... 4F-6

Tires and ABS/TCS .............................................. 4F-7

Hydraulic Circuit ................................................... 4F-8

ABS 5.3 ............................................................... 4F-8

ABS/TCS 5.3 ..................................................... 4F-11

Component Locator ........................................... 4F-14

ABS, ABS/TCS 5.3 ............................................ 4F-14

Diagnosis ............................................................ 4F-15

Diagnostic Circuit Check .................................... 4F-15

ABS Indicator Lamp Inoperative ......................... 4F-18

Traction Control System (TCS) Indicator Lamp

Inoperative ..................................................... 4F-22

EBD Indicator Lamp Inoperative ......................... 4F-26

Power Supply to Control Module,

No DTCs Stored .............................................. 4F-30

ABS Indicator Lamp Illuminated Continuously,

No DTCs Stored .............................................. 4F-34

Self-Diagnostics ................................................ 4F-36

Displaying DTCs ................................................ 4F-36

Clearing DTCs ................................................... 4F-36

Intermittents and Poor Connections .................... 4F-36

DTC 03 - Left Front Wheel Speed Sensor Fault ... 4F-38

DTC 07 - Left Front Wheel Speed Sensor

Continuity Fault ............................................... 4F-40

DTC 04 - Right Front Wheel Speed Sensor

Fault ............................................................... 4F-42

DTC 08 - Right Front Wheel Speed Sensor

Continuity Fault ............................................... 4F-44

DTC 05 - Left Rear Wheel Speed Sensor Fault .... 4F-46

DTC 09 - Left Rear Wheel Speed Sensor

Continuity Fault ............................................... 4F-48

DTC 06 - Right Rear Wheel Speed Sensor Fault . 4F-50

DTC 10 - Right Rear Wheel Speed Sensor

Continuity Fault ............................................... 4F-52

DTC 11 - Wheel Speed Sensor Frequency Error .. 4F-54

DTC 42 - Acceleration Sensor Fault .................... 4F-58

DTC 43 - Acceleration Sensor Continuity Fault ..... 4F-60

DTC 13/14 - Left Front Inlet and Outlet Valve

Solenoid Fault ................................................. 4F-62

DTC 15/16 - Right Front Inlet and Outlet Valve

Solenoid Fault ................................................. 4F-64

DTC 17/18 - Left Rear Inlet and Outlet Valve

Solenoid Fault ................................................. 4F-66

DTC 19/20 - Right Rear Inlet and Outlet Valve

Solenoid Fault ................................................. 4F-68

DTC 21/22 - Left Rear Prime Line and Traction

Control System (TCS) Pilot Valve Fault ............ 4F-70

DTC 23/24 - Right Rear Prime Line and Traction

Control System (TCS) Pilot Valve Fault ............ 4F-72

DTC 12 - Valve Relay Circuit Fault ...................... 4F-74

DTC 24 - Pump Motor or Pump Motor

Relay Fault ..................................................... 4E-76

DTC 27 - Stoplamp Switch Fault ......................... 4E-80

DTC 28 - Low Voltage Fault ................................ 4E-84

DTC 02 - ABS Control Module Internal Fault ........ 4E-88

Scheatic and Routing Diagrams ........................ 4E-90

ABS Circuit (Without TCS): Gasoline ................... 4E-90

ABS/TCS Circuit: Gasoline ................................. 4E-91

ABS/ABD (Automatic Brake

Differential Lock): Diesel ................................. 4E-93