SsangYong Korando II (1996-2006 year). Manual - part 234

SSAMGYONG MY2002

4A-14  HYDRAULIC BRAKES

KAA4A120

KAA4A130

KAA4A140

STOPLAMP SWITCH

Removal and Installation Procedure

1. Remove the stoplamp switch connector.

2. Remove the stoplamp switch.

3. Installation should follow the removal procedure

in the reverse order.

BRAKE PEDAL

Removal and Installation Procedure

1. Remove the stoplamp switch connector.

2. Remove the clevis pin and disconnect the brake

booster pushrod.

Installation Notice:

•

Install in the upper hole.

•

Install the snap pin fully in the hole of clevis
pin.

•

Apply the grease around the hold of clevis pin.

3. Remove the brake pedal mounting nut and remove

the brake pedal assembly.

Installation Notice

Tightening Torque

13  N•m (10 lb-ft)

4. Installation should follow the removal procedure

in the reverse order.

KAA4A070

3. Remove the rear bleeder valve from the caliper as

sembly.

Installation Notice

Tightening Torque

10  N•m (89 lb-ft)

•

Bleed the brake system. Refer to “Manual
Bleeding the Brakes” in this section.

•

Check the brake system for leaks.

4. Installation should follow the removal procedure in

the reverse order.

HYDRAULIC BRAKES  4A-15

SSANGYONG MY2002

Front Disc Brake Rotor

Type

Diameter

Thickness (New)

Discard Thickness

Thickness Variation

Lateral Runout (Installed)

Light Scoring of the Rotor Surface

Rear Disc Brake Rotor

Type

Diameter

Thickness (New)

Discard Thickness

Thickness Variation

Lateral Runout (Installed)

Booster

Dual

Ratio

Master Cylinder

Bore Diameter (Nominal)

Caliper

Minimum Piston Diameter (Front)

Minimum Piston Diameter (Rear)

Pad and lining

Front

Thickness (New)

Minimum Discard Thickness

Rear (Disc)

Thickness (New)

Minimum Discard Thickness

Application

Ventialated

278.30

24.00

22.00

0.013

0.03

0.40

Solid

299.00

10.40

8.50

0.013

0.03

-

7 : 1

25.40

60.00

38.00 (42.9)

10.00

2.00

9.50

1.50

E32

SPECIFICATIONS

GENERAL SPECIFICATION

mm

in

Application

Capacity

Lublicant

Description

0.7   (0.7 qt)

DOT 4

10.96

0.95

0.87

0.0005

0.001

0.002

11. 77

0.41

0.33

0.0005

0.001

8

″

 & 9

″

-

1.00

2.36

1.50

0.39

0.08

0.39

0.06

SSAMGYONG MY2002

4A-16  HYDRAULIC BRAKES

10

13

-

22

-

Brake Pedal Mounting Nut

Brake Lind Fitting

Front Bleeder Valve

Front Brake Hose-to-Front Caliper Assembly Bolt

Rear Bleeder Valve

N • m

Application

Lb-In

FASTENER TIGHTENING SPECIFICATIONS

Lb-Ft

13

17

10

30

10

-

-

89

-

89

Description and Operation ................................... 4B-2

General Description ............................................. 4B-2

Component Locator ............................................. 4B-3

Repair Instructions ................................................ 4B-4

On-Vehicle Service ................................................. 4B-4

Brake Oil Level Switch ......................................... 4B-4

Brake Fluid Reservoir ........................................... 4B-4

Master Cylinder ................................................... 4B-5

Specifications ....................................................... 4B-8

Fastener Tightening Specifications ....................... 4B-8

SECTION 4B

MASTER CYLINDER

TABLE OF CONTENTS