Dacia Pick-Up 1304/1305/1307. Manual - part 11

10

10 - 10

ENGINE AND LOWER ENGINE UNITS

PARTICULARS ON REMOUNTING

Check the existance of the two bushings by means of which the clutch casing is centered on

the block.

Slightly grease ( thin coat) the clutch shaft grooves with Li Ca Pb type II grease.
Adjust the stroke of the acceleration pedal.
Perform:

- the filling with oil of the engine;
- the filling and aeration of the cooling circuit.

     Adjust the engine running (ignition ,carburation).
     Tighten the fixing nuts and screws according to the tightening moments given in the bellow
table:

E

NGINE

 

MOUNTING

 - 

DISMOUNTING

Caps to bearings

           

5,50 - 6,50

Caps to connecting rods

         

  4,00 - 4,50

Flywheel

     5

Cylinder head to casing ( at cold)

           

5,50 - 6,50

Cylinder head cap

           

0,15 - 0,45

Tilter shaft support

           

1,50 - 1,75

Camshaft pinion

           

2,70 - 3,20

Camshaft clip

           

0,80 - 1,00

Oil pump on casing

           

0,70 - 1,00

Lower casing

        

1,20 +/- 0,40

Clutch mechanism 

φ 180 DBR

           

1,00 - 1,20

Clutch mechanism 

φ 200 DBR/ φ 200 GR

1,50 - 2,00

Distribution cap

           

0,70 - 1,00

Oil emptying plug

           

max. 3,5

Pump and water pump cap

                 

0,70

Fan

2,00 - 2,50

Starter    screen

    2 - 3

Fuel pump

1,50 - 2,00

Thermocontact

1,50 - 2,00

Oil pressure trasmitter

    2

Carburettor

1,50 - 2,00

Crankshaft pulley

       6,50

Alternator support

1,00 - 1,75

ENGINE DISMOUNTING - REMOUNTING

F

IXING

     T

IGHTENING

 

MOMENTS

                                           (daN.m)

10

10 - 11

ENGINE AND LOWER ENGINE UNITS

The engine-gearbox assembly may be dismounted from the car only by taking it out at the

uper part of the engine compartment.

D

ISMOUNTING

 ( inside the engine compartment )

Perform the operations described for the sole engine dismounting,except the following

operations:

- dismounting of the starter protection;
- dismounting of starter;
- dismounting of the screws fixing the gearbox to the engine.

Perform additionally:

- dismounting of the clutch cable.

D

ISMO UNTING

 ( under the car )

- dismounting of clutch protection plate;
- dismounting the nuts of fixing the gearbox

to the engine.

Perform additionally:

- gearbox oil draining;
- disconnecting the wires of the baking

connector.

Dismount the speedometer cable;
Dismount the fixing bolt of the speeds

connecting rod.

Dismount the fixing nut of the exhaust pipe on

the cross bar of the gearbox.

Dismount the elastic pins of the transmission.

 ENGINE AND GEARBOX DISMOUNTING - REMOUNTING

10

10 - 12

ENGINE AND LOWER ENGINE UNITS

Place the cross bars supporting the front axle.
Dismount the front wheels.

Dismount the upper suspenssion ball joints and

the ball joints of the steering connecting rod.

Disconnect the transmissions.

.

Place a jack under the gearbox to maintain it

in the right position.

Dismount the back cross bar of the gearbox.

Dismount the fixing nuts of the engine supports.

 ENGINE AND GEARBOX DISMOUNTING - REMOUNTING

10

10 - 13

ENGINE AND LOWER ENGINE UNITS

Remove the jack from under the gearbox.
Mount the lifting device.
Move the engine-gearbox assembly

forward,bend it and  lift it.

Place the engine on support.
Dismount the gearbox ( if necessary).

R

EMOUNTING

Perform in the reverse order the operations descibed at the dismounting.

PARTICULARS UPON REMOUNTING

Slightly grease with grease  Li Ca Pb type II the grooves of the front axles pinions.
Upon mounting the elastic pins,the notches shall be oriented towards the exterior (wheel).After

mounting ,a ball of sealer shall be placed at the ends of the pins,for sealing.

Adjust the clutch stroke: 2,5 – 3 mm.

    Perform :

- oil fill up of the gearbox and the engine;
- filling and aeration of the cooling system.

Adjust the engine running (ignition and carburation).
Adjust the speeds command (see chapter 37 “ Speeds command ”).
Tighten the fixing nuts and screws according to the moments mentioned in the bellow table:

                        F

IXING

    T

IGH TENING

                                                                    

MO MENTS

 ( daNm )

Gearbox control connecting rod

4

Steering connecting rod

3

Upper shaft ball joint

5

Gearbox filling and draining plug

2,50

Downlead tube clip for exhaust pipe

1,70

Engine support on block

1,70

Buffer on support

1,70

Gearbox cross bar on gearbox

1,20

     Cross bar on lateral buffers

  1,70

ENGINE AND GEARBOX DISMOUNTING - REMOUNTING