Peugeot 405. Manual - part 55

 

  Главная      Peugeot     Peugeot 405 (1988-1997) - Service And Repair Manual Haynes

 

поиск по сайту            

 

 

 

 

 

 

 

 

 

содержание   ..  53  54  55  56   ..

 

 

Peugeot 405. Manual - part 55

 

 

facia assembly through one of the door
apertures.

Refitting

31 Refitting is a reversal of removal, bearing
in mind the following points.

a) Make sure that the facia locating spigots

engage correctly with the holes in the
bulkhead.

b) Ensure that the wiring harnesses and the

speedometer cable are correctly routed
through the facia as it is refitted, as noted
during removal.

c) Ensure that all wiring connectors are

correctly reconnected.

d) Refit the radio/cassette player and the

instrument panel with reference to
Chapter 12.

e) Refit the steering wheel (see Chapter 10).

Models from 1993

Removal

32 Disconnect the battery negative lead.
33 Remove the centre console as described
in Section 29.
34 Unscrew the two screws located at the
bottom of the ashtray housing (see
illustration)
.
35 Where applicable, remove the radio/
cassette player as described in Chapter 12.
On models not fitted with a radio/cassette
player, prise out the oddments tray.
36 Remove the two securing screws from the
top of the radio/cassette player/oddments
tray housing, then withdraw the housing from
the facia (see illustrations). Where
applicable, disconnect the wiring plug(s) from
the rear of the panel.

37 Prise the blanking plate from the top
corner of the facia centre ventilation nozzle
housing. Remove the now-exposed securing
screw (see illustration).
38 Remove the four housing securing screws
located under the heater control panel. Two
screws are accessible from the front of the
housing, and two screws from underneath
(see illustrations).
39 Carefully prise the switches from below
the centre facia ventilation nozzles to reveal
the remaining housing securing screw.
Remove the screw (see illustrations).
40 Pull the housing forwards, and disconnect
the wiring from the clock, then withdraw the
housing (see illustration).
41 Working in the driver’s footwell, release
the securing clips and remove the carpet trim
panel from above the pedals. Disconnect the

11•22 Bodywork and fittings

30.34  Unscrew the two screws below the

ashtray housing

30.36b  . . . then withdraw the housing

30.38b  . . . and the two screws from

underneath

30.38a  Remove the two screws from the

front of the ventilation nozzle housing . . .

30.37  Prise out the blanking plate to

expose the ventilation nozzle housing

upper securing screw (arrowed)

30.36a  Remove screws from top of radio/

cassette player/oddments housing . . .

30.39a  Prise the switches from the

housing . . .

30.39b  . . . then remove the remaining

housing securing screw

30.40  Withdrawing the ventilation nozzle

housing

three wiring connectors (see illustrations).
Where applicable, release the wiring
harnesses from the clips on the facia.
42 Remove the securing screw, then pull up
the driver’s footwell side trim panel to release
the securing clips. Remove the panel, to

expose the wiring connector bracket (see
illustrations)
.
43 Release the two securing clips, and pull
the wiring connector bracket from the
footwell. Disconnect the connectors from the
bracket (see illustration).

44 Where applicable (if the earth cable
connects to the facia wiring harness), unbolt
the earth cable from the footwell, then release
the wiring harness from the clips under the
facia.
45 Working at the centre of the facia, remove
the securing screws, and withdraw the facia
centre side trim panels, to expose the heater
air ducts (see illustrations).
46 Where applicable remove the screws, and
withdraw the air ducts (see illustration).
47 Cut the cable-tie securing the wiring
harness to the bracket at the centre of the
driver’s side facia.
48 Release the plastic clips securing the
large connector block to the bracket on the
driver’s side of the centre facia, then release
the connectors from the connector block, and
separate the two halves of each connector
(see illustration).
49 Similarly, working at the passenger’s side
of the centre facia, remove the plastic clips
securing the connector block to the bracket
on the floor and to the heater assembly.
50 Working in the passenger’s footwell,
release the securing clips, and remove the
carpet trim panel from under the facia.
51 Remove the securing screw, then pull up
the passenger’s footwell side trim panel to
release the securing clips. Remove the panel,
to expose the wiring connector block. Release
the connector block from the footwell, and
separate the two halves of each wiring
connector.
52 Unbolt the earth lead from the passenger
footwell, then release the wiring harnesses
from any clips in the footwell (see illustration).

Bodywork and fittings  11•23

30.42a  Remove the securing screw . . .

30.45a  Remove the securing screws . . .

30.43  Pull the connector bracket 

from the footwell

30.42b  . . . then remove the footwell 

side trim panel

30.41b  . . . then disconnect the three

wiring connectors (arrowed)

30.41a  Remove the carpet trim panel . . .

11

30.45b  . . . and withdraw the facia centre

side trim panels

30.46  Withdrawing an air duct

30.48  Release the connector block from

the bracket on the driver’s side of the facia

30.52  Unbolt the earth lead from the

passenger’s footwell

53 Remove the securing screw, and
withdraw the bonnet release lever from the
side of the footwell (see illustration).
54 Remove the steering column shrouds as
described in Section 28, but note that, where
applicable, there is no need to disconnect the
wiring from the radio/cassette player remote
control switch - feed the switch wiring up
through the facia (the wiring should have been
disconnected from the rear of the
radio/cassette player), and withdraw the
wiring complete with the lower shroud.
55 Remove the steering column as described
in Chapter 10.
56 Remove the two securing screws, and
withdraw the wiring connector/control unit
bracket from the left-hand side of the steering
column bracket (see illustration).
57 Where applicable, similarly remove the
wiring connector bracket from the right-hand
side of the steering column bracket.

58 Remove the instrument panel as
described in Chapter 12.
59 Working in the driver’s footwell,
disconnect the wiring plug from the stop light
switch, then release the switch wiring harness
from the clips under the facia.
60 Unplug the main wiring harness
connectors, from the connector block
mounted under the driver’s side of the  facia
(see illustration). To improve access to the
wiring connectors, the connector block can
be lowered from the facia by removing the
two front bolts securing the bracket to the
facia, and the rear nut securing the bracket to
the stud on the bulkhead.
61 On left-hand-drive models, remove the
screw securing the wiring bracket to the
driver’s side of the bulkhead, next to the
clutch pedal.
62 Where applicable, pull the relay out of its
connector at the rear of the steering column

bracket, then pull the connector out of the
bracket (see illustrations).
62 Remove the heater control unit as
described in Chapter 3.
63 Working in the engine compartment,
remove the scuttle grille panel (Section 25).
64 Remove the securing clip, and withdraw
the plastic shield from the passenger’s side of
the scuttle (see illustrations).
65 On left-hand-drive models, working in the
scuttle, remove the heater inlet duct grille, and
move the connector block/electronic control
unit housing to one side for access to the
facia securing nuts.
66 Working inside the vehicle, unscrew the
two bolts securing the facia side brackets to
the footwells (one bolt in each footwell) (see
illustration)
.
67 Similarly, unscrew the two centre facia
lower securing bolts, one on each side of the
facia centre section (see illustration).

30.67  Unscrew the centre facia lower

securing bolts

30.66  Unscrew the bolts securing the 

facia brackets to the footwells

30.64b  . . . and withdraw the shield 

from the scuttle

11•24 Bodywork and fittings

30.53  Remove the screw and withdraw the

bonnet release lever

30.60  Unplug the main wiring harness

connectors

30.64a  Remove the securing clip . . .

30.62b  . . . then pull the connector from

the steering column bracket

30.62a  Pull the relay out of 

its connector . . .

30.56  Remove the securing screws and

withdraw connector/control unit brackets

68 Unscrew the centre facia upper securing
bolt, located above the heater control unit
(see illustration).
69 Unscrew the two rear centre facia
securing bolts, securing the facia brackets to
the heater assembly (see illustration).
70 Working in the engine compartment,
unscrew the three facia securing nuts located
in the scuttle (see illustration).
71 Make a final check to ensure that all
relevant wiring harnesses have been
unclipped and released from the facia
assembly then, with the aid of an assistant,
pull the facia back from the bulkhead. Note
the location and routing of all wiring
harnesses, particularly note the location of the
Velcro fixings.
72 Release the speedometer cable sleeve
from the instrument panel housing in the facia,
then manipulate the facia assembly out
through one of the door apertures (see
illustration)
.

Refitting

73 Refitting is a reversal of removal, bearing
in mind the following points.

a) Reconnect the wiring plugs to the large

connector block on the driver’s side of the
facia before refitting the facia fixings, and
bolting the connector block in position.

b) Check that the air ducts are correctly

located and engaged with their relevant
vents. Access to the passenger’s side air
duct can be improved by removing the
glovebox (see Section 28).

c) Ensure that all wiring harnesses are

correctly located and routed as noted
before removal, and ensure that the
Velcro fixings are in position, where
applicable.

d) Refit the heater control unit (Chapter 3).

e) Refit the instrument panel with reference

to Chapter 12.

f) Refit the steering column (Chapter 10).
g) Refit the centre console with reference to

Section 29.

Bodywork and fittings  11•25

30.70  Facia securing nut (arrowed) in

scuttle

30.69  . . . and the rear centre facia

securing bolts

30.68  Unscrew the centre facia upper

securing bolt . . .

11

30.72  Release the speedometer cable

sleeve from the facia

 

 

 

 

 

 

 

содержание   ..  53  54  55  56   ..