Peugeot 405. Manual - part 1

Models covered
Saloon and Estate models with 4-cylinder SOHC and DOHC petrol engines, 
including Mi-16 and special/limited editions;
1.4 (1360 cc), 1.6 (1580 cc), 1.8 (1761 cc), 1.9 (1905 cc) and 2.0 (1998 cc)

For Diesel engine models, see OWM 3198
Does not cover four-wheel-drive models

© Haynes Publishing 1996

A book in the Haynes Service and Repair Manual Series

All rights reserved. No part of this book may be reproduced or transmitted

in any form or by any means, electronic or mechanical, including

photocopying, recording or by any information storage or retrieval system,

without permission in writing from the copyright holder.

ISBN 1 85960 174 X

British Library Cataloguing in Publication Data

A catalogue record for this book is available from the British Library.

Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil,

Somerset BA22 7JJ  

Haynes Publishing

Sparkford, Nr Yeovil, Somerset BA22 7JJ, England

Haynes North America, Inc

861 Lawrence Drive, Newbury Park, California 91320, USA

Editions Haynes S.A.

147/149, rue Saint Honoré, 75001 PARIS, France

Peugeot 405 (petrol)
Service and Repair Manual

Steve Rendle and A K Legg 

LAE MIMI

(1559-336)

LIVING WITH YOUR PEUGEOT 405

Introduction to the Peugeot 405

Page

0•4

Safety first!

Page

0•5

Roadside Repairs

If your car won’t start

Page

0•6

Jump starting

Page

0•7

Wheel changing

Page

0•8

Identifying leaks

Page

0•9

Towing

Page

0•9

Weekly Checks

Introduction

Page 0•10

Underbonnet check points

Page 0•10

Engine oil level

Page 0•12

Coolant level

Page 0•12

Brake fluid level

Page 0•13

Power steering fluid level

Page 0•13

Tyre condition and pressure

Page 0•14

Screen washer fluid level

Page 0•15

Wiper blades

Page 0•15

Battery

Page 0•16

Bulbs and fuses

Page 0•16

Lubricants, fluids and tyre pressures

Page 0•17

MAINTENANCE

Routine Maintenance and Servicing

Peugeot 405 petrol models

Page

1•1

Maintenance schedule - models up to 1993

Page

1•3

Maintenance schedule - models from 1994

Page

1•4

Maintenance procedures

Page

1•8

Contents  

REPAIRS AND OVERHAUL

Engine and Associated Systems

TU petrol engine in-car repair procedures

Page 2A•1

XU petrol engine in-car repair procedures

Page 2B•1

Engine removal and overhaul procedures

Page 2C•1

Cooling, heating and ventilation systems

Page

3•1

Fuel/exhaust systems - carburettor models

Page 4A•1

Fuel/exhaust systems - single-point fuel injection models

Page 4B•1

Fuel/exhaust systems - multi-point fuel injection models

Page 4C•1

Emission control systems

Page 4D•1

Starting and charging systems

Page 5A•1

Ignition system

Page 5B•1

Transmission

Clutch

Page

6•1

Manual transmission

Page 7A•1

Automatic transmission

Page 7B•1

Driveshafts

Page

8•1

Brakes and Suspension

Braking system

Page

9•1

Suspension and steering

Page 10•1

Body equipment

Bodywork and fittings

Page 11•1

Body electrical systems

Page 12•1

Wiring Diagrams

Page 12•22

REFERENCE

Dimensions and weights

Page

REF•1

Conversion factors

Page

REF•2

Buying spare parts and vehicle identification

Page

REF•3

General repair procedures

Page

REF•4

Jacking and vehicle support

Page

REF•5

Radio/cassette unit anti-theft system - precaution

Page

REF•5

Tools and working facilities

Page

REF•6

MOT test checks 

Page

REF•8

Fault finding

Page REF•12

Glossary of technical terms

Page REF•20

Index

Page REF•25

Contents